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12 

Preparation Before Cooking  

To  prevent  foods  from  sticking  to  the  cooking 
surface,  please  use  a  long  handled  brush  to 

apply a light coat of cooking or vegetable oil 
before  each  barbecuing  session. 

(Note: 

When  cooking  for  the  first  time,  paint  colours 
may  change  slightly  as  a  result.  This  is  normal 
and should be expected.)  

 

Starting the Charcoal 

 

Open  the  barbecue  hood  or  lid  before 
lighting.  Never  light  your  barbecue  with  the 
hood or lid closed. 

 

Take the barbecue grills out of the barbecue 
body. 

 

Block  Type  Starters  –  Form  charcoal  in  a 
pyramid  around  it.  Light  the  starter  block. 
When  charcoal  is  well  lit,  using  a  heat 
resistant  tool,  spread  the  charcoal  around 
the  charcoal  tray,  adding  more  as 
necessary. 

 

Liquid Starters – Place charcoal in a shallow 
tin. Pour liquid starter onto charcoal and wait 
5-10  minutes  to  allow  the  starter  to 
penetrate  into  the  charcoal.  Then  using  a 
heat  resistant  tool,  place  charcoal  into  the 
charcoal tray in a pyramid formation.  

 

Light  the  charcoal  and  allow  time  for  it  to 
become  well  lit  (red  hot).  Using  a  heat 
resistant  tool,  spread  charcoal  in  a  uniform 
layer, so that each lump is just touching.  

 

The barbecue grills can now be replaced. Be 
careful to keep yourself safely away from lit 
charcoal. 

 

When  the  charcoal  is  ashed  over  (grey 
coating  of  ash  over  each  lump)  you  are 
ready to begin cooking. 

 

It  is  recommended  to  operate  the  barbecue 
with red-hot charcoal for at least 30 minutes 
before use.  

 

Do not cook before the fuel has a coating of 
ash. 

 

Do  not  attempt  to  cook  whilst  charcoal  is 
flaming. 

 

Heat Control 

The  adjustable  air  vents  on  the  hood  can  be 
used to control the burning of the charcoal. With 
the  vents  open,  more  air  will  circulate  and  the 
charcoal  will  burn  faster  than  with  the  vents 
closed.  Caution  -  the  appliance  may  become 
very  hot.  Oven  gloves  should  always  be  used 
when adjusting the vents. Do not close the hood 
or  lid  whilst  the  charcoal  is  still  flaming.  Wait 

until it has ashed over. 

 

Grill Cooking 

The  food  on  the  grill  is  cooked  by  the  heat 
produced  from  the  hot  charcoal  below.  The 
natural food juices produced during cooking fall 
onto  the  hot  charcoal  below  and  vaporise.  The 
subsequent  rising  smoke  bastes  the food,  as it 
travels  upwards,  imparting  that 

unique 

barbecued flavour.  

 

Roasting Hood Cooking 

Barbecues  equipped  with  a  roasting  hood  give 
the  option  to  form  an  ‘oven’  for  roasting  or 
baking  food,  such  as  joints  of  meat  or  whole 
chickens,  etc.  More  even  cooking  of  food  will 
actually be achieved by using the barbecue with 
the hood down.  

 

Close  the  hood  to  cook  the  food  ‘indirectly’. 
Avoid  lifting  the  hood  unnecessarily  as  heat  is 
lost every time the hood is opened. If the hood 
is  opened  during  cooking  please  allow  extra  
time  for the  barbecue  to  regain  its  temperature 
and complete the cooking. Use the temperature 
gauge  (if  applicable) to  monitor the  heat  of  the 
barbecue. 

  

DO  NOT  ALLOW  YOUR  BARBECUE  TO 
OVERHEAT. Take care when opening the hood 
as hot steam can be released on opening. 

 

Flare-Up Control ** Very Important Notice ** 

Flare-ups  occur  when  meat  is  barbecued  and 
its  fat  and  juices  fall  upon  the  hot  charcoal. 
Smoke of course helps give food its barbecued 
flavour, but it is best to avoid excessive flare-up 
to  prevent  food  being  burned.  To  control  flare-
ups,  it  is 

ABSOLUTELY  ESSENTIAL 

to  trim 

away  excess  fat  from  meat  and  poultry  before 
grilling,  use  cooking  sauces  and  marinades 
sparingly  and  try  to  avoid  very  cheap  cuts  of 
meat or meat products as these tend to have a 
high fat and water content.  
 
When  flare-ups  do  occur,  they  can  usually  be 
extinguished  by  applying  baking  soda  or  a  salt 
directly  onto  the  charcoal.  Always  protect  your 
hands when handling anything near the cooking 
surface of the barbecue and take care to protect 
yourself from the flames. 
 
If  a  fat  fire  occurs,  please  see  the  instructions 
given below. 

 

Fat Fires 

Empty  and  clean  the  charcoal  tray  of  food 

Summary of Contents for Roast Box 500

Page 1: ...become very hot do not move it during operation WARNING Accessible parts may be very hot Keep children and pets away The barbecue has to be installed on a secure level base prior to use Any modificat...

Page 2: ...3 3 Body B1 Charcoal Tray 1 3s 3s B2 Charcoal Divider 2 3 3 B3 Cooking Grill 2 3s 3s B4 Grill Lifting Handle 2 3 3 Trolley C1 Left Cabinet Panel 1 3 3 C2 Right Cabinet Panel 1 3 3 C3 Rear Frame 1 3s 3...

Page 3: ...cording to model purchased Specifications subject to change without prior notice For more details on hardware please see the corresponding Hardware Reference Diagram A7 B1 B3 A2 C5 C6 C7 A5 A1 A6 A3 A...

Page 4: ...out prior notice D8 R Clips D3 M6x12 Bolt D4 M6x15 Bolt D5 M6x33 Bolt D6 M6x58 Bolt D7 M6x83 Bolt D9 Hinge Pin D2 Spring Washer D1 M6 Acorn Nut NOTE a Actual assembly need 24pcs M6 Acorn Nut 2pcs for...

Page 5: ...lease read the Important Information section carefully before assembly and use of your barbecue 1 2 Attach the Side Shelf C5 and the Right Cabinet Panel C2 to the cabinet assembly using the M6x83 Bolt...

Page 6: ...gs Slide a Wheel C8 over each end of the wheel axle Secure the wheels into place with the wheel axle locknuts Place the wheel Hubcaps C9 onto the outsides of the wheels Attach the Lower Hinges C7x2pcs...

Page 7: ...hown Lay the Cooking Grills B3x2pcs onto the top of charcoal tray ensuring they lie level within the tray NOTE Grill Lifting Handles B4 must be used to remove and replace grills during operation Place...

Page 8: ...d the heat indicator onto the Hood A1 using the retaining nut as shown A5 A4 Retaining nut A1 Remove the bolts washers and nuts from Air Vents A3 then attach the air vents onto the hood by inserting t...

Page 9: ...D3x4pcs Spring Washers D2x4pcs and M6 Acorn Nuts D1x4pcs as shown D4 A2 D1 D2 D3 Install the Upper Hinges A6x2pcs and Upper Hinge Mounting Pad A7x2pcs onto the hood using M6x15 Bolts D4x6pcs Spring W...

Page 10: ...EMBLY IS NOW COMPLETE PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE C6 Carefully place the hood onto the trolley structure Align the upper hinges with lower hinges and fix the...

Page 11: ...nd cause damage or serious injury Always place charcoal in the charcoal tray Do not move the cooking grill and charcoal tray until after the appliance has completely cooled down Parts sealed by the ma...

Page 12: ...usting the vents Do not close the hood or lid whilst the charcoal is still flaming Wait until it has ashed over Grill Cooking The food on the grill is cooked by the heat produced from the hot charcoal...

Page 13: ...end the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months Heavy duty barbecue...

Page 14: ...covering or storing Store your barbecue in a cool dry place When using the barbecue after extended periods of storage follow the cleaning procedures Specifications subject to change without prior not...

Page 15: ...s The care and maintenance instructions given in your Outback manual have been followed If the product includes one or a number of parts or accessories only the defective accessory or part will be rep...

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