OTTO 750/1500 Fast Charger V2
Document ID: OMM-000091
Revision: B
Original instructions provided in English
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OPERATION AND MAINTENANCE MANUAL
Page 1: ...TTO 750 1500 Fast Charger V2 Document ID OMM 000091 Revision B Original instructions provided in English N OV 2 1 T 0 2 R EL E A SE D AT E OPERATION AND MAINTENANCE MANUAL OTTO 750 1500 Fast Charger V...
Page 2: ...perty of Clearpath Robotics Inc and may not be duplicated reproduced or further disclosed without the express written approval of Clearpath Robotics Inc CONTACT INFORMATION OTTO Motors is committed to...
Page 3: ...attery Handling 14 2 6 Overhang and Underhang Detection 14 2 7 Disclaimer 15 3 Intended Use 16 4 Introduction 17 4 1 Included Items 17 5 Applicable Documents 18 6 Product Safety 19 6 1 Important Notes...
Page 4: ...re 5 Charge Contacts and Sensor Array 25 Figure 6 Access 8 XX Access 10 XX 29 Figure 7 Access 16 XX Access 20 XX 29 Figure 8 Charger Wall Unit Bracket 31 Figure 9 Charger Wall Unit Mounted 31 Figure 1...
Page 5: ...ve companies The information contained in these documents is the Confidential and or Proprietary property of Clearpath Robotics Inc and may not be duplicated reproduced or further disclosed without th...
Page 6: ...ION Safety Callout Examples DANGER Failure to follow these instructions will result in SERIOUS INJURY INCLUDING DEATH WARNING Failure to follow these instructions may result in SERIOUS INJURY INCLUDIN...
Page 7: ...trade names of their respective companies The information contained in these documents is the Confidential and or Proprietary property of Clearpath Robotics Inc and may not be duplicated reproduced o...
Page 8: ...tion with an OTTO Motors product Table 2 General Hazard Labels LABEL LABEL TITLE LABEL DESCRIPTION LABEL LABEL TITLE LABEL DESCRIPTION Grounding Electrical Hazard Improper grounding of OTTO Motors cha...
Page 9: ...y suddenly begin moving autonomously or when being driven manually Always be aware of OTTO Motors products and their potential for movement Tripping Hazard OTTO Motors products may pose a tripping haz...
Page 10: ...el toe Crossing into the path of a moving OTTO AMR should be avoided as well as placing or throwing obstacles into the path of a moving OTTO AMR Impact Never move quickly into the path of a moving rob...
Page 11: ...In addition to the preceding basic items for all workers and visitors the following should be considered for facility personnel including drivers of other vehicles High traffic areas tight clearance...
Page 12: ...rds or physical LiDAR height barriers Exclusion Zones in Fleet Manager cannot be solely relied upon to prevent entry to areas with floors that don t meet OTTO AMR requirements OTTO AMRs should never b...
Page 13: ...4 Payload Maximums OTTO Motors products support a specific maximum payload OTTO AMR maximum payloads change when an attachment or accessory is connected because of the weight of the attachment access...
Page 14: ...he applicable vehicle Not properly following the Lock Out Tag Out procedure can result in live voltage locations on the OTTO AMR Always be sure to lock out the vehicle before proceeding with inspectio...
Page 15: ...onsibility for any errors or omissions that may appear in this document In no event shall OTTO Motors be liable for any costs or damages arising from the use of this document or the hardware and softw...
Page 16: ...tics Inc 3 INTENDED USE OTTO Motors robots are Autonomous Mobile Robots AMR intended for use in industrial facilities OTTO AMRs are intended to transport materials indoors in industrial buildings util...
Page 17: ...es important information pertaining to the installation operation and use of the charger with an OTTO 750 1500 V2 autonomous mobile robot AMR This charger compliments the OTTO 750 1500 V2 AMR minimizi...
Page 18: ...and may not be duplicated reproduced or further disclosed without the express written approval of Clearpath Robotics Inc 5 APPLICABLE DOCUMENTS For additional information refer to the following docume...
Page 19: ...recommends adequately marking OTTO charging and docking zones for the hazards presented and restricting access Charger users should follow the instructions contained in the operation and maintenance...
Page 20: ...r signs of damage Do not use this product if the enclosure or any of the connectors are broken cracked open or show any other indication of damage Pinch Objects can be caught in the space where the tw...
Page 21: ...s an overview of the important elements of the charger system Caution Take note of the different charger configurations dependent on the model of OTTO 750 1500 V2 autonomous mobile robot AMR to be cha...
Page 22: ...e Nominal Input Voltage RMS 200 240 VAC 3ph 380 440 VAC 3ph 480 VAC 3ph 600 VAC 3ph Maximum Input Current RMS 18 5 AAC 10 AAC 7 9 AAC 10 6 AAC Maximum Output Voltage 57 6 VDC 57 6 VDC 57 6 VDC 57 6 VD...
Page 23: ...ed in these documents is the Confidential and or Proprietary property of Clearpath Robotics Inc and may not be duplicated reproduced or further disclosed without the express written approval of Clearp...
Page 24: ...t from the Charger Contacts unless a robot is detected The Charge Controller indicates the status of the Charger Contacts through 2 LED lights Green light means the Charger Contacts are active and cha...
Page 25: ...cation signal must be applied to the charger signal contacts If the communication signal is not applied the Charger Contacts are electrically disconnected from the Charger Electronic Unit until a robo...
Page 26: ...Confidential and or Proprietary property of Clearpath Robotics Inc and may not be duplicated reproduced or further disclosed without the express written approval of Clearpath Robotics Inc 9 UNBOXING...
Page 27: ...on Original Manufacturer instructions for the Charger Electronic Unit are available on the OTTO Motors Support Center at help ottomotors com The AC input source to which the charger is to be connected...
Page 28: ...ing from the charger can cause fire or explosion Install over noncombustible material such as metal or concrete Keep the charging area clear of combustible material Electric Shock Keep the charger dry...
Page 29: ...ess written approval of Clearpath Robotics Inc 10 1 1 AC Power Knockouts Please note that knockouts for AC power entry are provided in the bottom of the unit as shown in the following images Due to th...
Page 30: ...aust air from one Charger Electronic Unit blows into the air intake of another battery charger this is accomplished by always allowing for at least 12 inches of space on both sides bottom and the top...
Page 31: ...oing from the Charger Electronic Unit to the Charge Dock did not loosen during shipping For the Ecotec Charger Units used these screws should be tightened to 4 Nm Figure 10 Ecotec Charger Power Cable...
Page 32: ...bly between the Charger Electronic Unit and the Charge Controller and that the other cable extending from the Charge Controller will be able to reach where the Charger Contacts will be installed on th...
Page 33: ...ugh empty space exists around the chosen location to meet the navigational requirements outlined in ICD 000096 OTTO 750 1500 Charger V2 Station Layout Avoid locations with Temperature and humidity ext...
Page 34: ...Kit The concrete anchor holes should match the dimensions outlined in ICD 000096 OTTO 750 1500 Charger V2 Station Layout 6 Using the hammer drill and 3 8 in concrete drill bit drill holes at least 1...
Page 35: ...anchors installed at the front of the dock must not measure more than 9 5 mm 3 8 in above the floor as shown above If the anchor head exceeds this height there is risk of collision between the sensor...
Page 36: ...Figure 16 Correct and Incorrect Charge Contact Height Examples 3 Repeat for the other Charge Contact If the bottom of a Charge Contact falls below the hole in the contact height gauge shim the front c...
Page 37: ...Inc 10 4 Dock Target Installation 1 Install the included Dock Target s according to the installation documentation specific to the Dock Target type See the Hardware Library at help ottomotors com for...
Page 38: ...tics Inc Figure 19 Charge Connector Bracket and Cable Lock Final Look 10 5 Power and Signal Line Hookup Danger Local grounding and bonding rules must be followed 1 Connect the green and white groundin...
Page 39: ...not be duplicated reproduced or further disclosed without the express written approval of Clearpath Robotics Inc Figure 20 Locked Cable Lock 5 Connect the male A320 Anderson power connector on Charge...
Page 40: ...charger system 11 1 Charger Electronic Unit The charger has been shipped pre configured and does not require configuration Each Charger Electronic Unit displays charger status and output current The...
Page 41: ...disclosed without the express written approval of Clearpath Robotics Inc 11 3 Shutting Down Danger Never disconnect the system while it is still under electrical load To shut down the system 1 Remove...
Page 42: ...ble 5 Maintenance and Inspection Schedule COMPONENT BI MONTHLY Damage check Charge Contact height check Charge Contact cleaning To order any of the part numbers referenced in the following maintenance...
Page 43: ...ervice Procedure Components 12 1 Bi Monthly Preventative Maintenance For optimal performance complete the following tasks bi monthly 12 1 1 Damage Check Charger components that will suffer wear and te...
Page 44: ...f Clearpath Robotics Inc 3 Damage to Charger Contacts cover Dock Target Sensor Array Should damage occur to the Charger Contacts cover the Dock Target or the sensor array the functionality of the char...
Page 45: ...e Contact alignment with the charge contacts on the robot Contact height gauges are included with your charger 1 Place a contact height gauge on the ground and position it over a Charge Contact Figure...
Page 46: ...nd or Proprietary property of Clearpath Robotics Inc and may not be duplicated reproduced or further disclosed without the express written approval of Clearpath Robotics Inc 12 2 Charge Contact Cleani...
Page 47: ...Robotics Inc 13 TROUBLESHOOTING This section lists a few possible issues which may be encountered during the course of using the charger See Components Overview for detail on button locations and veh...
Page 48: ...Canada to which this declaration relates is in conformity with the following European Directives 2014 53 EU Radio equipment directive 2011 65 EU RoHS directive Conformity is declared in reference to...
Page 49: ...or trade names of their respective companies The information contained in these documents is the Confidential and or Proprietary property of Clearpath Robotics Inc and may not be duplicated reproduced...
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