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otomatsu BDR-HPA01E, Manual

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otomatsu BDR-HPA01E Manual Download Page 9

5. CASE set 

Case  

1 

Volume Knob 

1 

AC inlet  

1 

Power SW 

1 

Spark Killer 

1 

LED register 

 

7.5k 

1 

Terminal for Power supply 

2 

Bipolar Capacitors 
470uF 16V  BP 

4 

RCA jack 

2 

XLR Combo jack 

2 

Wire     Red,  Blue     

1.5m 

Wire   Black 

3m 

Petet 

16 

3mm screw  short  

20 

3mm Screw long

 

 

4 

3mm

ナット

 

4 

Black Tapping screw for 
XLR Combo 

4 

Washer  small 

1 

Washer  large

     

 

1 

Y-lag for Ground

       

  

1 

Band

           

 

4 

Thermal shrink tube 

5cm 

Isolation sleeve 

4 

Panel Sticker     

1 

Petet

 

x16       

                           

 LED register

   

Washer large

 

3mm nutx4

   

3mm screw x4

 

 3mm screw x20

   

Black tapping screw x4 

GND Y-lag

       

Washer small x1 

RCA jack x2 

XLR Combo jack x2 

Band x4

     

 Thermal shrink tube

 

 

470uF 16V BP  x4              Volume Knob 

Power SW 

Spark Killer 

AC inlet 

Isolation sleeve 

Terminal x2 

Wire   Red, Blue, Black 

CASE 

   

Top                                                    x1

 

 

      Bottom  with GND screw hole 

 

 x1

 

 

   

Side                    

       

  

 

           

 

x2 

   

Back panel              

     

                x1 

   

Front Panel                     

 

          

 

x1 

   

Hex  socket screw 

     

          

   

x8 

      Hex  wrench                                 

 

x1 

   

Rubber foot       

           

           x4 

There are spare screws in the box. 
Color of each parts might differ. 

This capacitor is in the AMP Module box 

Rev.1.0E All Copy Right Reserved by otomatsu 

otomatsu

   

 

Balanced Headphone Amplifier kit ,  BDR-HPA1E 

Summary of Contents for BDR-HPA01E

Page 1: ...s 13 Modification of Headphone cable 14 Improvement options How to Assemble the Balanced Headphone Amplifier Kit BDR HPA01E Estimated assembly time 10 hours otomatsu If you have any technical question please contact ototmatsu aurorasound jp Input Stereo RCA un balance line signal Output Stereo XLR Balance x1 or Un balance 1 4inch phone x2 Or capable to drive XLR input Power Amplifiers Frequency Re...

Page 2: ...c is flat from DC to 100 kHz The signal then enters the headphone drive amplifier which amplifies the electric power that drives the headphone This part uses an OPAMP LME49710 with 1 circuit We triple this amplification in order to be able to supply enough electrical current to the headphone impedance load between 16Ω and 300Ω in output buffer IC and LME49600 By using WIMA s film capacitor for the...

Page 3: ...olytic Capacitor 100uF 25V 2 PCB with LME49600 1 R1 R2 1k x2 BrBlBlBR Br R3 R4 2kΩ x2 ReBlBlBr Br R5 R6 100kΩ x2 BrBlBlOr Br R7 R8 9Ω 1W x2 WhBrGoGo R9 R10 4 7k x2 YePuBlBr Br G Adjust 4 7k x2 YePuBlBr Br G Adjust 1k x2 BrBlBlBR Br Color code of Registers No Polarity nichicon MUSE Polarity 3 R13 no t use Rev 1 0E All Copy Right Reserved by otomatsu Procedures for assembling the 2 sets are the same...

Page 4: ...7 4 R1 1k C7 0 1u R3 2k IC4 LME49600 2 1 4 5 3 C12 470uF 16V BP R6 100k C9 0 1u C13 100u 25V R4 2k IC3 LME49600 2 1 4 5 3 C1 3 3u C5 0 1u C4 0 1u Vcc GND Vcc IN GND IN OUT HOT GND OUT COLD 4 Rev 1 0E All Copy Right Reserved by otomatsu 2 2 Assembling Headphone amplifier module 2 sets The Portable headphone amplifier kit has a virtual 2 way power supply but in this kit we changed to a real power su...

Page 5: ...citor C5 C6 100uF 50V has pin polarity Long lead is plus Short lead is minus Other components have no polarity OPAMP pin orientation Top View Parts List Parts number parts parameter peaces VR1 Volume Control 50k A 1 R1 R2 Metal film register 100k 1 4W 2 R3 R4 R5 R6 R9 R10 R17 R18 Metal film register 1k 1 4W 8 R7 R8 R11 R12 Metal film register 120 1 4W 4 R13 R14 R15 R16 Metal film register 47 1 4W ...

Page 6: ... IC1 NE5532P 2 3 4 8 1 R11 120 R15 47 L Vcc 5 6 7 R7 120 GND GND R9 1k CON2 R CON4 R12 120 R1 100k R2 100k 5 6 7 Vcc R3 1k CON1 L Vol1 50k A R16 47 IC2 NE5532P 2 3 4 8 1 C5 100uF 50V C2 0 1u CON3 R13 47 Vcc R5 1k R6 1k R18 1k R17 1k GND 6 Rev 1 0E All Copy Right Reserved by otomatsu otomatsu Balanced Headphone Amplifier kit BDR HPA1E ...

Page 7: ... 3 Mounting four terminals onto the regulator PCB Two are in the regulator set and the additional two are in the case set 4 Set the output voltage 16 and 16V by adjusting trimmer pot screw Trimmer pot Blue small cube Set the output voltage by adjusting the screw 16V 16V GND GND GND GND 16V 16V Additional terminal x2 are bundled in the case kit parts Please mount the four terminals as shown in the ...

Page 8: ... 5 22V D6 1N4007 D1 11EQS06 H1 J2 1 2 HS2 U2 LM317 3 1 2 VIN ADJ VOUT P2 5k 3 1 2 H2 D2 H3 C8 10u 50V C5 100u 25v H4 C3 10u 50V R1 240 J3 1 2 T1 Troidal Trans 6 3 4 5 11 12 13 14 3 R3 240 D10 R2 240 DC OUT 2 5 22V C7 0 15u C1 4700u 50V D4 JUMPER for J4 2 HEADER AC100V 50 60Hz C9 0 15u HS1 U1 LM317 3 1 2 VIN ADJ VOUT 8 Rev 1 0E All Copy Right Reserved by otomatsu otomatsu Balanced Headphone Amplifi...

Page 9: ...Petet x16 LED register Washer large 3mm nutx4 3mm screw x4 3mm screw x20 Black tapping screw x4 GND Y lag Washer small x1 RCA jack x2 XLR Combo jack x2 Band x4 Thermal shrink tube 470uF 16V BP x4 Volume Knob Power SW Spark Killer AC inlet Isolation sleeve Terminal x2 Wire Red Blue Black CASE Top x1 Bottom with GND screw hole x1 Side x2 Back panel x1 Front Panel x1 Hex socket screw x8 Hex wrench x1...

Page 10: ...A jack Put the adhesive spacer on the each circuit board with the screws Caution The adhesive spacer s double sided tape is very strong Once you applied it won t come off Before you glue the circuit board carefully make sure its positioned without peeling the white paper then carefully peel the paper and install it Make a cut into the power SW s hole at the front panel using a file or another appr...

Page 11: ...between the knob and front panel because the 2 lock washers for the volume control sticks out from the front panel The lock washers make the electric connection secure between the Volume control body and chassis ground The chassis is made out of a black anodized plated aluminum Since the volume is made of a conductive plastic material it will cause a humming noise to occur when you touch the knob ...

Page 12: ...uit board it will not come off After you attach the adhesive spacer to the circuit board with the screws do not peel the white paper and please ensure its positioned as you line up the circuit boards Once you are confident that the positions are correct peel the paper and attach them carefully Even though it may only touch slightly it will hardly come off so do it slowly and carefully Please pay s...

Page 13: ...nlet Center ground pin is open no connection DC 16V Red DC 16V Blue GND Black AC wiring Red Please use isolation sleeves to prevent from accidental electric shock Use sleeve For easy wiring access take out the side panel of the case 13 Rev 1 0EAll Copy Right Reserved by otomatsu otomatsu Balanced Headphone Amplifier kit BDR HPA1E ...

Page 14: ...mbo jack XLR Combo jack pin assignment is as the following pictures All pins are independent and isolated so is a very flexible configuration 1 2 3 G Front view of XLR plug male XLR Combo pin assignment S Sleeve R Ring T Tip 1 GND 2 HOT 3 COLD G Case GND Compare to male plug 上面図 14 Rev 1 0EAll Copy Right Reserved by otomatsu otomatsu Balanced Headphone Amplifier kit BDR HPA1E ...

Page 15: ...oldering as shown as the below picture 15 Rev 1 0E All Copy Right Reserved by otomatsu Chassis ground is fasten by 3mm screw and small washer like this picture High light XLR Combo wiring Good soldering hint All wires should be pre soldered by plating before wiring to the XLR socket otomatsu Balanced Headphone Amplifier kit BDR HPA1E ...

Page 16: ...11 Checking all wiring All wiring is finished 16 Rev 1 0E All Copy Right Reserved by otomatsu Use thermal shrink tube for LED register otomatsu Balanced Headphone Amplifier kit BDR HPA1E ...

Page 17: ... then insert OPAMPs and check the same points again 4 All voltage should be the same before after OPAMs insertion 0V 0V 4pin 0V 4pin 0V 7PIN 16V 4PIN 16V 7PIN 16V 4PIN 16V 0V 0V 0V 8PIN 16V 4PIN 16V 4PIN 16V 8PIN 16V Volume should be turned off 0V 4pin 0V 4pin 0V 7PIN 16V 4PIN 16V 7PIN 16V 4PIN 16V It is OK around 5 10mV at all 0V points 17 Rev 1 0E All Copy Right Reserved by otomatsu otomatsu Bal...

Page 18: ...won t know if LR wiring is separated If you cut and there are only 3 wires you can t remodel to the balanced drive model In this case you can only use regular headphones Please back to new regular jack SENNHEISER HD 25 1 II is full independence of L and R wiring and you can exchange the cable If you cut the mini jack and peel the wire 4 lead wires appear as the bottom left picture The body of the ...

Page 19: ...797 OPA827 NE5534A In the case of OPA627A need Dip mica capacitor 10pF between pin2 and pin6 in order to compensate the phase 20p capacitor is placed under the PCB 4 Change operation mode of LME49600 for much higher speed response 1pin of f LME49600 is open but when you connect to the land of the board with the parings of the lead of the resistance you can change into broadband mode 100Mhz of LME4...

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