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The company reserve the right to alter size, shape and specification without prior notice 

TMS-UT-0804-Z01-4

  

 

page 8 

 

4.4 Plumbing & Heating installation & commissioning 

4.4.1 Installation 

To avoid draining the entire primary system during boiler maintenance it is recommended that isolation valves are 
fitted to the flow and return pipes immediately below the boiler. 
Connect the primary flow and return pipes for the central heating system to the labelled connections on the boiler.  
Connect the mains water supply via a filling loop to the charge and discharge valve on the boiler incorporating a 
stop valve and double check valve which must be left disconnected after commissioning. 
Drain taps must be located in accessible positions which permit the draining of the whole system including the 
primary and the secondary (dhw) system.  
Any water loss from the system should be replaced from the filling loop connection. 
When draining the boiler allow air in using the boiler venting valve. Do not drain the boiler by opening the 
pressure relief valve. 
All capillary joints in all DHW pipework must be made with lead free solder. 
The Plus - E is a self contained system boiler that manages heating flow to the radiators and or under floor 
heating system. Product diagram on page 4 display the expansion vessel and pumps.  
Plus - E can also be used on an open vented central heating system. 
Wherever possible all pipe work should be insulated to help prevent heat loss and possible freezing, particularly 
where pipes are run through roof spaces and ventilated under-floor spaces.  

 
 
 
4.4.2 Ancillary components.  

If the capacity of the in built expansion vessel on Plus - E is not sufficient for the heating system (indicated by 
pressure increase of 0.6bar when system is heated), an additional expansion vessel can be installed external to 
the boiler. This should be fitted to the return pipe as close as possible to the boiler. 
To comply with Part L of building regulations, a room thermostat must be fitted with the boiler. This will work in 
conjunction with the boiler software and outside temperature sensor to finely control the temperature in the 
dwelling and minimize energy consumption. The room thermostat should not be sited in direct sunlight or close to 
any heat emitter such as radiators. Thermostatic radiators valves may also be used, but should not be fitted in the 
same room as the room thermostat.  
After the central heating circuit has been installed open all service valves, flush pipes through and check for leaks 
before commissioning and introduce the correct inhibitor for a central heating circuit in accordance with BS7593. 
Commission the boiler slowly to allow air to escape through the automatic air vent. Remove air from pump using 
front screw on pumps.  
Pressurize the system to 1.5 bar. 
Where the boiler is being retro-fitted to an existing installation, it is equally important to flush the system and 
commission using inhibitor to BS7593., 
TERMO boilers are fitted with an automatic and manual air vent. The boilers are also equipped with an air-
indicator which detects the  presence of air in the boiler. If air is detected and It exceeds the permitted level, air-
indicator switches off immersion heaters and circulation pump remains active, so that air is allowed to escape 
easily. Once the air is dispelled the immersion heaters will be active. 

 

 

 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for OSO TERMO PLUS-E

Page 1: ...The company reserve the right to alter size shape and specification without prior notice TMS UT 0804 Z01 4 page 1 TERMO ELECTRIC BOILER INSTALLATION MANUAL OSO TERMO PLUS E...

Page 2: ...4 6 CONNECTION PLATE FOR CONTROL EQUIPMENT TEMPERATURE SENSOR PUMP 10 4 6 1 CONNECT ROOM THERMOSTAT PROGRAMMER 10 4 6 2 FIT EXTERNAL TEMPERATURE SENSOR 10 5 SETTING UP BOILERS 11 5 1 CONTROL PANEL INC...

Page 3: ...nge of heat curves built into its software Once correctly set the heat curve need never be altered Heat curves are set according to the insulation levels of the property A poorly insulated house will...

Page 4: ...ow 2 Primary return 3 External boiler jacket 4 Boiler 5 Armaflex insulation 6 Electrical heaters 7 Control panel 8 Cable entry point 9 Contactors 10 Expansion vessel 11 Circulation pump 12 Safety valv...

Page 5: ...A 330 B 930 C 230 D 100 E 65 F 320 34 5 0 25 2 5 240V N 50 60 Hz 2 2 Expansion Vessel Characteristics Volume of Expansion Vessel L Maximum Expansion Vessel Pressure MPa bar Pre charge Pressure MPa ba...

Page 6: ...ts that may considered hazardous to health and safety Control of Substances Hazardous to Health COSHH 1988 Glues paints and sealants are used in the manufacture of this product and present no known ha...

Page 7: ...see page 12 No 3 to the wall using suitable plastic plugs and M8 or M10 screws not supplied Decide the position of the bottom of the boiler giving due consideration to the recommended minimum clearan...

Page 8: ...ncillary components If the capacity of the in built expansion vessel on Plus E is not sufficient for the heating system indicated by pressure increase of 0 6bar when system is heated an additional exp...

Page 9: ...ol equipment programmer timer thermostats etc MUST be supplied with power from the boiler connections plate see section 4 6 DO NOT supply with power directly from the mains supply In order to connect...

Page 10: ...vice room thermostat and or programmer is used remove this link Switched live from room thermostat and water heater thermostat must be connected to 4 CH ON 4 6 2 Fit external temperature sensor The ex...

Page 11: ...many heating elements are active 3 Led diode OK air in boiler If there is no air in the boiler the diode lights green If air appears in the boiler the diode lights red and the boiler shuts down Upon d...

Page 12: ...ontrol panel Re fit panel protector Re fit the boiler front cover 1 4 2 3 ON OFF Function Pin 1 ON Set heating type to under floor curves from 0 1 to 0 9 are active minimum boiler temperature is set t...

Page 13: ...oss control units With central heating programmer Honeywell ST6400 Danfoss TP 9 7 day programmer or similar it is possible to program separate periods of central heating from periods for domestic wate...

Page 14: ...f 0 1 see the diagram on the front plate If there is no pressure on the key for more than 5 seconds the curve displayed is saved Construction date Radiator curve under floor curve Pre 1970 2 0 0 9 197...

Page 15: ...t lower temperatures when required When setting variable temperatures please be aware that the heating system will take some time to heat up from cold and similarly will remain hot for some time after...

Page 16: ...re than 5 seconds the curve displayed is saved Limiting maximum power of boiler manually deactivating 1 or more immersion elements Press key 6 up and hold for 10 seconds to limit power level By pressi...

Page 17: ...ory setting is 0 C Offset range is from 9 to 20 C If there is no pressure on the key for more than 5s shown value of offset in C is saved Setting the minimum primary temperature inside boiler Press ke...

Page 18: ...heater switch relay is faulty Does DISPLAY show temperature inside boiler NO NO YES Is the temperature of water same as desired YES Wait for boiler to heat up NO Is the room thermostat switched ON YES...

Page 19: ...ow YES YES Is the operating thermostat defective NO NO Replace the operating thermostat with new YES Please check the following before going through fault finding flowchart Check the installation is c...

Page 20: ...mmersion heaters change the heaters YES Please check the following before going through fault finding chart Check the installation is correct All isolating valves are open The system is full of water...

Page 21: ...ater UK Ltd E15 Marquis Court Team Valley Tarding Estate Gateshead Tyne Wear NE11 0RU Tel 0191 482 0800 Fax 0191 491 3655 www oso hotwater com technical uk oso hotwater com sales uk oso hotwater com s...

Page 22: ...size shape and specification without prior notice TMS UT 0804 Z01 4 page 22 BASIC USAGE SAMPLE FOR CENTRAL HEATING With Termo Plus E electric boiler up to 14 4kw N 50 60Hz and up to 36 kw 415V 3 N 50...

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