Osburn Stratford CFOB04006 Operating & Installation Instructions Manual Download Page 55 | Manualshive

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OPERATING & INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER

55

2.

Remove the floor refractory
slab (C).

3.

Using a power screwdriver and
a 5/16" hexagonal socket,
remove the slab holder (D) and
the left refractory slab (E).

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Summary of Contents for Stratford CFOB04006

Page 1: ...au For servicing your heater call 0 800 666 2824 AUSTRALIA Unit 1 21 Lionel Road Mount Waverley Victoria 3149 Ph 1 300 554 155 Fax 8787 3570 Email sales glendimplex com au For servicing your heater ca...

Page 2: ...tire manual before you install and use your new wood inbuilt Failure to follow instructions may result in property damage bodily injury or even death It is important that you follow the installations...

Page 3: ...1 What is Good Firewood 10 3 2 2 Tree Species 10 3 2 3 Log Length 10 3 2 4 Piece Size 10 3 2 5 How to Dry Firewood 11 3 2 6 Judging Firewood Moisture Content 12 3 3 Manufactured Logs 12 4 Operating Yo...

Page 4: ...alling the Mandatory Fresh Air intake Kit 30 6 3 3 Heat Distribution Systems Installation AC01389 or AC01339 34 7 Clearances to Heat Sensitive Materials 40 7 1 Positioning the Unit 40 7 2 Minimum Clea...

Page 5: ...DOORS THE ZERO CLEARANCE WOOD INBUILT AND FLUE SYSTEM MUST BE IN AN ENCLOSURE UP TO THE ATTIC NEVER USE GASOLINE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQU...

Page 6: ...hardwood 9 1 kW Burn Time 5 to 6 hours Flue Spigot Diameter 150 mm Flue system Triple skin flue system Minimum Flue Height from floor protector 4 6 meters Steel thickness top 3 mm Ceramic glass thick...

Page 7: ...OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 7...

Page 8: ...ds most of its time This is normally the main living area where the kitchen dining and living rooms are located By locating the zero clearance wood inbuilt in this area you will get the maximum benefi...

Page 9: ...nbuilt Made Of The body of your wood inbuilt which is most of its weight is carbon steel Should it ever become necessary many years in the future almost the entire wood inbuilt can be recycled into ne...

Page 10: ...nsity of the wood Hardwoods such as gums Manuka or ironbark are denser than softwoods Hard wood will produce long lasting coal beds combined to more heat and longer burn cycles Old leaky cast iron woo...

Page 11: ...firewood takes a long time to dry firewood bought from a dealer is rarely dry enough to burn so it is advisable to buy the wood in spring and dry it yourself drying happens faster in dry weather than...

Page 12: ...too wet burn a piece wet wood hisses and sizzles in the fire and dry wood does not You could buy a wood moisture meter to test your firewood 3 3 Manufactured Logs Do not burn manufactured logs made of...

Page 13: ...ring and conditioning process Then build bigger and hotter fires until there is no longer any paint smell from the zero clearance wood inbuilt Once the paint smell disappears your zero clearance wood...

Page 14: ...thers are specialized flammable solid chemicals Follow the package directions for use Gel starter may be used but only if there are no hot embers present Use only in a cold firebox to start a fire DO...

Page 15: ...es normally contain some live charcoal that can stay hot for several days If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container...

Page 16: ...air supply for a steady burn As you reduce the air supply to the fire two important things happen First the firing rate slows down to spread the heat energy in the fuel over a longer period of time S...

Page 17: ...urn the air down Make sure the fire is flaming brightly before leaving the fire to burn 4 3 6 3High Output Fires for Cold Weather When the heat demand is high during cold weather you ll need a fire th...

Page 18: ...hours of heating than to fully load the firebox for a much longer burn Shorter burn cycles make it easier to match the heat output of the zero clearance wood inbuilt to the heat demand of the space 4...

Page 19: ...rmal and can be easily removed when the zero clearance wood inbuilt is cool by wiping with a damp cloth or paper towel and then drying Never try to clean the glass when the zero clearance wood inbuilt...

Page 20: ...cted periodically to check for a good seal The gasket seal may be improved with a simple latch mechanism adjustment To adjust 1 Open the door and locate the upper and lower locking systems to the righ...

Page 21: ...t s door and loosen the pressures screws located on the lower and upper hinges of the door using a 5 64 2mm Allen key to free the adjustable hinge rods Using a flat screwdriver turn the adjustable hin...

Page 22: ...nsity of the gasket is important to getting a good seal Place the door face down on something soft like a cushion of rags or piece of carpet Remove the old gasket from the door by pulling and prying i...

Page 23: ...in appendix to get the proper part number WARNING TEMPERED GLASS OR ORDINARY GLASS WILL NOT WITHSTAND THE HIGH TEMPERATURES OF THE STRATFORD CF WARNING DO NOT ABUSE THE GLASS DOOR BY SLAMMING IT AGAIN...

Page 24: ...ary length Now pinch the gasket to the glass in a U shape over the front and back of the glass Do the same for the bottom edge of the glass Location Length Dimensions Around glass 79 cm 2X U shaped se...

Page 25: ...bustible deposit called creosote If creosote is allowed to build up in the flue system it can ignite when a hot fire is burned in the wood inbuilt and a very hot fire can progress to the top of the fl...

Page 26: ...or damaged in any way If so have the damaged ones replaced Check the firebrick for damage at least annually and replace any broken or damaged ones with new ones The flue cowl can be removed for inspec...

Page 27: ...have been inspected by a qualified flue system sweep or a Fire Department Inspector PART B INSTALLATION Install the zero clearance wood inbuilt only as described in these instructions Parts Required S...

Page 28: ...R APPLIANCE THIS ZERO CLEARANCE WOOD INBUILT HAS NOT BEEN TESTED TO BE INSTALLED INSIDE A MASONRY CHIMNEY 6 2 Regulations Covering Zero Clearance Wood Inbuilt Installation When installed and operated...

Page 29: ...ce in front of the unit for the heart extension the mantel and clearances to other combustible materials Section 7 Clearances to heat sensitive materials and taking into consideration the flue system...

Page 30: ...INBUILT THE FRESH AIR MUST COME FROM OUTSIDE THE HOUSE THE AIR INTAKE MUST NOT DRAW AIR FROM THE ATTIC FROM THE BASEMENT OR FROM A GARAGE THE OUTSIDE WALL TERMINATION SHOULD BE INSTALLED WHERE IT IS...

Page 31: ...pipe clamps B Secure the other end of the pipe to the outside wall termination D using the second adjustable pipe clamp B The outside wall termination D must be installed outside of the building Use t...

Page 32: ...l with screws as shown bellow Place the insulated pipe A over the register tube and over the wood inbuilt outside air connector D At each end carefully pull back the insulation and plastic cover expos...

Page 33: ...area Non combustible material only in this area MINIMUM MEASUREMENTS FOR FRESH AIR INTAKE H H 305 mm When drywall panels or any other finishing material inside the chase around the wood inbuilt is to...

Page 34: ...n also install the optional forced air distribution kit AC01339 see Appendix 1 Optional Forced Air Distribution Kit AC01339 The forced air distribution kit AC01339 with heat activated system is sold s...

Page 35: ...they may overheat 3 Do not use tees or any other components than the ones specifically listed here 4 All ducts must extend upwards 5 The hot air outlet grilles must be installed with the louvers point...

Page 36: ...36 OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER DIMENSIONS OF HEAT DISTRIBUTION BOX DIMENSIONS OF ADJUSTABLE DECORATIVE PLATE...

Page 37: ...OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 37 DIMENSIONS OF ASSEMBLED HEAT DISTRIBUTION BOX AND ADJUSTABLE DECORATIVE PLATE Max Min...

Page 38: ...tes closing up the 8 dia holes on top of the fireplace Then cut and remove the insulation in order to obtain two 8 dia openings Then remove the plates closing up the 8 dia holes inside the fireplace 2...

Page 39: ...per telescoping section Determine the needed height and secure the two parts of the telescoping sections together with 3 self tapping screws provided Insert the adjustable frame D in the heat distrib...

Page 40: ...nimum clearances to combustibles and floor protector Non combustible material floor protection must be made of Bellis board or similar material with a thermal insulance of 0 1 m K W per 9 mm thick and...

Page 41: ...N INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 41 In the case where F would be equal to 90 mm it is suggested that the sheet metal between the base of the zero clearance wood inbuilt and f...

Page 42: ...e thermal conduction into frame materials if mounting the unit above floor level Note that the floor under of the zero clearance wood inbuilt should match or exceed the height of the floor protection...

Page 43: ...1185 mm N 1125 mm CLEARANCES F 90 mm P 80 mm Q 155 mm Note 1 From door opening Note 2 From appliance s base Does not include the 90 mm required raised base above the floor protection Note 3 The first...

Page 44: ...1 1 4 2064 mm When drywall panels or any other finishing material inside the chase around the fireplace is to be used add its thickness to the measurement Values K and L are minimum measurements They...

Page 45: ...M 200 mm MINIMUM Must be measured from the base of the fireplace and not from the floor WARNING THE FRONT WALL AND THE SUPPORT OF THE ZERO CLEARANCE ENCLOSURE ABOVE THE APPLIANCE MUST BE MADE OF NON C...

Page 46: ...a Combustible Mantel Shelf A B C D E F G H 2 13 m Minimum 1320 mm Minimum 1220 mm Minimum 30 mm Maximum 250 mm Maximum 203 mm Minimum 305 mm Minimum 229 mm Minimum For a raised base of 90 mm If the ze...

Page 47: ...rder to have a safe and compliant installation In addition you will find information about your zero clearance wood inbuilt model serial number etc You can find the certification label on the side tow...

Page 48: ...s in combustion air keeps smoke inside the zero clearance wood inbuilt and safely vents exhaust to outside You can think of heat in the flue gas as the fuel the flue system uses to make draft 8 2 Mini...

Page 49: ...o outside and a slightly positive pressure zone high in the house If there is no fire burning in a heater connected to a flue system that is shorter than the warm space inside the house the slight neg...

Page 50: ...ireplace The insulated flexible pipe not included in the kit must conform to AS NZS 4254 2002 Ductwork for air handling systems in buildings and must withstand temperatures up to 250 F The forced air...

Page 51: ...r out of the gravity kit lover and push it into the room where the zero clearance wood inbuilt is located The Fan for Hot Air Gravity Distribution Kit Modern Style AC01387 with heat activated system s...

Page 52: ...STRATFORD CF ZERO CLEARANCE WOOD HEATER APPENDIX 3 OPTIONAL FINISHING TRIM INSTALLATION VA10FL02 FINISHING TRIM DIMENSIONS Installation Set the finishing trim around the fireplace frame If desired th...

Page 53: ...Bring the fire screen close to the door opening 2 Insert the fire screen hinge pins in the holes on the door hinges Close the fire screen and press firmly against the door opening Accrocher le pare t...

Page 54: ...ER APPENDIX 5 INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE REMOVABLE PARTS A Air tubes x4 B Cotter pins x4 C C cast baffle x1 D Baffle insulation x1 E Baffle insulation weight x1 1 Using a ratchet k...

Page 55: ...LATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER 55 2 Remove the floor refractory slab C 3 Using a power screwdriver and a 5 16 hexagonal socket remove the slab holder D and the left re...

Page 56: ...tarting with the rear tube lean and insert the right end of the secondary air tube into the rear right channel hole Then lift and push the tube towards the right inside the hole in the right channel 5...

Page 57: ...in the back then install the baffle Then install the two front tubes 8 To remove the tubes use the above steps in reverse order Note that secondary air tubes can be replaced without removing the baff...

Page 58: ...bs These cracks can be minimized by proper curing as described in First Fires They will not normally diminish the effectiveness of the refractory slabs If large cracks develop then the refractory slab...

Page 59: ...CF ZERO CLEARANCE WOOD HEATER 59 3 Using a power screwdriver and a 5 16 hexagonal socket remove the slab holders D and the refractory slabs E and F 4 Remove the rear refractory slab G To install new r...

Page 60: ...60 OPERATING INSTALLATION INSTRUCTIONS FOR STRATFORD CF ZERO CLEARANCE WOOD HEATER APPENDIX 7 EXPLODED DIAGRAM AND PARTS LIST...

Page 61: ...1 10 30192 STAR RING 10 X 410 395 OD 025 020 THICK 1 11 30501 BLACK WASHER 10 1 12 30215 LOCK WASHER 3 8 2 13 30423 3 8 16 HEX ZINC NUT 2 14 PL66588 BOTTOM LATCH 1 15 PL66625 TOP LATCH 1 16 AC06730 SI...

Page 62: ...ARY AIR TUBE 1 52 30068 STAINLESS STEEL COTTER PIN 1 8 X 1 1 2 4 53 PL53041 REAR REINFORCEMENT 1 54 21296 C CAST BAFFLE 24 3 16 X 20 5 8 X 14 3 4 X 1 1 4 1 55 21148 BAFFLE INSULATION 24 3 16 X 20 5 8...

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