background image

6 Cone-Fire / Ramp-Hold

Cone-Fire Programming

Instructions

From

, press

.

Using the

key (not the

),

skip past

and se-

lect

. Then press

.

The last pyrometric cone you fired, and its tem-

perature, will appear. Use the arrow keys to

change the cone number. Then press

.

(slow)

(medium) or

will

appear. Use the arrow keys to change speed.

Then press

.

and the hold time from the last firing will

appear. (Example: 1 hour and 10 minutes =

01.10) Use the arrow keys to change the hold

time. Then press

.

will appear. Press

.

will ap-

pear, the Run indicator light will begin blink-

ing, and the kiln will begin firing.

To stop a firing before completion, press

.

will appear, alternating with kiln

temperature.

Note:

Do not be concerned if your kiln makes a

clicking sound during firing. Kilns use relays to

power the elements. The relays click each time

their electrical contacts come together.

Note:

The kiln’s actual firing rate may be less than

the rate you programmed, depending on the kiln

model, available voltage, and density of the load

you are firing.

When the kiln fires to completion, it will beep for 30

seconds. The display will show the following:

I

Firing time

I

Present temperature

I

= fired to completion

To return to

, press

.

I

If the kiln still does not fire hot enough, then fire to the

next hotter cone number, without hold time.

I

Adjust the Thermocouple Offset. See page 13.

I

Customize the firing in Ramp-Hold.Seethe next page.

Compensating for an Over-Fired Cone

I

Fire to the next cooler cone number.

I

If firing to the next cooler cone number results in un-

der-firing, add hold time.

I

Adjust the Thermocouple Offset. See page 13.

I

Customize the firing in Ramp-Hold.Seethe next page.

Cone-Fire Hold

Cone-Fire Hold heat-soaks the ware at the cone temper-

ature at the end of the firing. Without Hold, the kiln shuts

off after it reaches the cone temperature. Hold maintains

the cone temperature for the period you specify.

Hold is not needed in every firing. Experience will help

you decide when to use Hold. Some of the reasons you

might consider using it:

I

To even out the temperature throughout the kiln.

I

To allow heat to penetrate more completely into the

clay. (Rapid firing is like cooking: the turkey will be

done on the outside but not on the inside.)

I

To help glaze absorb china paint.

I

To heal glaze defects such as bubbles.

CAUTION:

Use hold sparingly. A little hold time can

yield dramatic results. But too much can overfire your

ware and burn out colors.

One way to add hold time without over-firing is to fire to

one cone cooler than needed. Then add enough hold time

to bend the next hotter cone. Hold time needed to bend the

next cone will vary. As a rule of thumb, 45 - 60 minutes of

hold = one cone of heat work.

Example: to fire to cone 05, program Cone-Fire for 06

and add 45-60 minutes of hold time.

If your kiln has a peephole, watch the pyrometric witness

cones during firing. Press

when the correct witness

cone bends. Note how much Hold time was needed. Pro-

gram that much Hold time the next time you fire the same

type of ware.

Note:

During Hold, the display temperature will alter-

nate with time left in Hold. To figure hold time for the

next firing, subtract time left in Hold from the total hold

time entered.

When Hold is set to 99.99 hours, the Sentry Xpress will

remain at that temperature indefinitely, until

is

pressed.

Summary of Contents for Sentry Xpress 4.0

Page 1: ...ne Fire Ramp Hold Version F C Sentry Xpress Digital Temperature Controller IM 222 8 07 Light is on during pro gramming Light is on during pro gram review Light blinks during firing Up Arrow Key From p...

Page 2: ...ilure 12 PF 3 Power Failure 12 tC Thermocouple Failure 12 tCL Thermocouple Lag 13 tCr Thermocouple Reversed 13 Thermocouple Offset 13 Selecting F or C Display 13 Display Messages 14 Cone Fire Schedule...

Page 3: ...ause inaccu rate readings I A 1 8 diameter thermocouple should extend into the firing chamber 5 8 I A diameter thermocouple should extend into the fir ing chamber 1 or more I Keep shelves posts and wa...

Page 4: ...ng and decide to keep the previous program Instead of completing the new program wait a minute and let the con troller return to A Rapid Way to Scroll Numbers During programming hold an arrow key down...

Page 5: ...s two firing modes Cone Fire and Ramp Hold Cone Fire Mode see below Cone Fire mode fires the ware to a pyrometric cone number using the Orton cone tables on page 17 This mode is for ceramics pottery s...

Page 6: ...I Adjust the Thermocouple Offset See page 13 I Customizethefiring in Ramp Hold Seethenextpage Cone Fire Hold Cone Fire Hold heat soaks the ware at the cone temper ature at the end of the firing Witho...

Page 7: ...he controller can fire up to 8 segments per firing One segment is often all that is needed though After the controller has finished firing the last segment it will turn off power to the elements Note...

Page 8: ...ed segments See step 6 below From press Press the key not the and are Ramp Hold programs When the one you want appears press Ignore will appear Enter firing rate tempera ture change per hour for segme...

Page 9: ...old 1 500 277 1450 788 00 00 2 100 55 700 371 00 00 The first segment is the heating segment The second one is the cooling segment The controller does not use mi nus numbers for cooling Just enter a l...

Page 10: ...he normal kiln temperaturewill ap pear To silence the alarm when it sounds press any key Note If you do not want to use the alarm set the alarm temperature to 32 F 0 C This setting will turn off the a...

Page 11: ...f wax residue that was left in the mold For this reason we recommendthatyou periodicallyfire the kiln to 1500 F 815 C as follows Open the vent cover s or leave the door ajar Fire the kiln empty to 150...

Page 12: ...y the time the power came back on The kiln will not resume firing To return to the dis play press any key tC Thermocouple Failure The thermocouple failed during the display See the paperclip test unde...

Page 13: ...fter rate temperature hold etc will appear With shown in the display press the key will appear Press the arrow keys to change the controller temperature Press the key to return to the display To fire...

Page 14: ...f 1799 F 999 C at the prompt in Ramp Hold mode A fast way to do this is to press the key once from will appear page 8 Hold time of a segment shown in hours and minutes Example 2 hours and 15 min utes...

Page 15: ...egment 3 Segment 4 Cone Rate 1 Temp 1 Rate 2 Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 324 1022 153 1112 180 1549 108 1657 09 324 1022 153 1112 180 1580 108 1688 08 324 1022 153 1112 180 1620 108 1728 07...

Page 16: ...ium Fire Cones C Segment 1 Segment 2 Segment 3 Segment 4 Cone Rate 1 Temp 1 Rate 2 Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 180 550 85 600 100 843 60 903 09 180 550 85 600 100 860 60 920 08 180 550 85 6...

Page 17: ...336 White 10 2284 2345 2381 Pink Rate of temperature increase during last 90 120 minutes of firing Tables by courtesy of the Edward Orton Jr Ceramic Foundation C Cone Self Supporting Cones Pre Fire Nu...

Page 18: ...wer the relays Perform the Controller Power Input Test left column If your controller passes the Input Test perform the Controller Power Output Test Controller Power Output Test Is the controller send...

Page 19: ...ding the controller board faceplate to the switch box Lift faceplate out of box and let the board hang on the outside of the box with the back of the board fac ing you Disconnect both wire plugs from...

Page 20: ...thecenterwillappear Cone Fire Keys to Press Display Not Down Arrow Select COnE Last cone fired Select cone number Sample cone Select speed Sample speed Enter Hold Time Or hold time The kiln is now fir...

Reviews: