Orton Sentry Xpress 4.0 Manual Download Page 12

12 Cone-Fire / Ramp-Hold

To return to

from an FE code

Try pressing any key. If that doesn’t work, turn the power

off for 10 seconds. Call the factory if the error message re-

mains when you turn the power back on.

If you get an

message, check the wire connections

going from the back of the controller to the thermocouple.

A loose connection can cause the

message.

FtL / Fired Too Long

This message appears when both of the following condi-

tions are met:

I

The temperature rise is less than 27°F / 15°C per hour.

I

The firing is 2 hours longer than programmed.

Programming a cooling segment targettemperaturethat

is below or even close to room temperature can also trigger

the

message.

See “Controller display turns on. No heat in kiln,” page

18.

HtdE / High Temperature

Deviation

Causes:

I

During a heating-up ramp or a hold, the temperature is

100°F / 56°C above the programmed temperature.

I

During a cooling-down segment, the temperature is

100°F / 56°C higher than the segment’s starting temper-

ature.

I

A fast rate caused the controller to overshoot the target

temperature.

Also, check for a stuck relay.

PF 1 / Power Failure

The power failed during a cooling segment, and the kiln

cooled past the target temperature while the power was off.

The kiln will not resume firing. To return to the

dis-

play, press any key.

PF 2 / Power Failure

The power failed during firing and kiln temperature was

below 212°F / 100°C when the power came back on. The

kiln will not resume firing. To return to the

display,

press any key.

PF 3 / Power Failure

The power failed during firing and temperaturedropped

more than 72°F / 40°C by the time the power came back on.

The kiln will not resume firing. To return to the

dis-

play, press any key.

tC / Thermocouple Failure

The thermocouple failed during the

display. See

the "paperclip" test under "FaIL," left column.

Error Messages

bAdP / Bad Programming

The kiln will not fire because a) the Ramp-Hold pro-

gram just entered has a rate of 0000 in segment 1, or b) the

target temperature in segment 1 of Ramp-Hold is lower

than the current temperature.

EtH / Electronics Too Hot

The circuit board temperature is above 176°F / 80°C.

Press any key to return to

.

To lower the board temperature, use a fan to blow air

across the kiln switch box into the louvers. (But do not blow

air into the kiln’s peepholes.) If you have more than one

kiln in the room, place them farther apart. Never allow the

firing room temperature to exceed 110°F / 43°C. (Measure

room temperature three feet away from the kiln.)

FaIL / Thermocouple Failure

The thermocouple, or temperature sensor, failed during

firing. Causes:

I

Defective thermocouple or disconnected/loose wires

I

Defective controller

I

Electrical noise

Thermocouple Paperclip Test

Check the thermocouple wire

connections. (See your kiln in-

struction manual.) If connec-

tions are tight, perform this test:

UNPLUG the kiln or dis-

connect the power. Re-

move the controller. Re-

move the two thermocouple wires from the back of

the controller.

Cut a thin paperclip in half. Insert a U-shaped

paperclip piece, or other piece of thin wire, where

you removed the thermocouple wires.

Plug in the kiln. If the controller displays room

temperature,replacethe thermocouple. If it shows

, return the controller for repair or

replacement.

FE Error Messages

FE 1

Memory Read/Write Failure

FE 2

RAM Failure

FE 3

OEM Factory Data Corruption

FE 4

Thermocouple “Noise”

FE 5

Software Error

Summary of Contents for Sentry Xpress 4.0

Page 1: ...ne Fire Ramp Hold Version F C Sentry Xpress Digital Temperature Controller IM 222 8 07 Light is on during pro gramming Light is on during pro gram review Light blinks during firing Up Arrow Key From p...

Page 2: ...ilure 12 PF 3 Power Failure 12 tC Thermocouple Failure 12 tCL Thermocouple Lag 13 tCr Thermocouple Reversed 13 Thermocouple Offset 13 Selecting F or C Display 13 Display Messages 14 Cone Fire Schedule...

Page 3: ...ause inaccu rate readings I A 1 8 diameter thermocouple should extend into the firing chamber 5 8 I A diameter thermocouple should extend into the fir ing chamber 1 or more I Keep shelves posts and wa...

Page 4: ...ng and decide to keep the previous program Instead of completing the new program wait a minute and let the con troller return to A Rapid Way to Scroll Numbers During programming hold an arrow key down...

Page 5: ...s two firing modes Cone Fire and Ramp Hold Cone Fire Mode see below Cone Fire mode fires the ware to a pyrometric cone number using the Orton cone tables on page 17 This mode is for ceramics pottery s...

Page 6: ...I Adjust the Thermocouple Offset See page 13 I Customizethefiring in Ramp Hold Seethenextpage Cone Fire Hold Cone Fire Hold heat soaks the ware at the cone temper ature at the end of the firing Witho...

Page 7: ...he controller can fire up to 8 segments per firing One segment is often all that is needed though After the controller has finished firing the last segment it will turn off power to the elements Note...

Page 8: ...ed segments See step 6 below From press Press the key not the and are Ramp Hold programs When the one you want appears press Ignore will appear Enter firing rate tempera ture change per hour for segme...

Page 9: ...old 1 500 277 1450 788 00 00 2 100 55 700 371 00 00 The first segment is the heating segment The second one is the cooling segment The controller does not use mi nus numbers for cooling Just enter a l...

Page 10: ...he normal kiln temperaturewill ap pear To silence the alarm when it sounds press any key Note If you do not want to use the alarm set the alarm temperature to 32 F 0 C This setting will turn off the a...

Page 11: ...f wax residue that was left in the mold For this reason we recommendthatyou periodicallyfire the kiln to 1500 F 815 C as follows Open the vent cover s or leave the door ajar Fire the kiln empty to 150...

Page 12: ...y the time the power came back on The kiln will not resume firing To return to the dis play press any key tC Thermocouple Failure The thermocouple failed during the display See the paperclip test unde...

Page 13: ...fter rate temperature hold etc will appear With shown in the display press the key will appear Press the arrow keys to change the controller temperature Press the key to return to the display To fire...

Page 14: ...f 1799 F 999 C at the prompt in Ramp Hold mode A fast way to do this is to press the key once from will appear page 8 Hold time of a segment shown in hours and minutes Example 2 hours and 15 min utes...

Page 15: ...egment 3 Segment 4 Cone Rate 1 Temp 1 Rate 2 Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 324 1022 153 1112 180 1549 108 1657 09 324 1022 153 1112 180 1580 108 1688 08 324 1022 153 1112 180 1620 108 1728 07...

Page 16: ...ium Fire Cones C Segment 1 Segment 2 Segment 3 Segment 4 Cone Rate 1 Temp 1 Rate 2 Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 180 550 85 600 100 843 60 903 09 180 550 85 600 100 860 60 920 08 180 550 85 6...

Page 17: ...336 White 10 2284 2345 2381 Pink Rate of temperature increase during last 90 120 minutes of firing Tables by courtesy of the Edward Orton Jr Ceramic Foundation C Cone Self Supporting Cones Pre Fire Nu...

Page 18: ...wer the relays Perform the Controller Power Input Test left column If your controller passes the Input Test perform the Controller Power Output Test Controller Power Output Test Is the controller send...

Page 19: ...ding the controller board faceplate to the switch box Lift faceplate out of box and let the board hang on the outside of the box with the back of the board fac ing you Disconnect both wire plugs from...

Page 20: ...thecenterwillappear Cone Fire Keys to Press Display Not Down Arrow Select COnE Last cone fired Select cone number Sample cone Select speed Sample speed Enter Hold Time Or hold time The kiln is now fir...

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