ORTILEB 036.8010/00 Technical Documentation Manual Download Page 1

Page: 1 / 22

Version 20.01.2020

Technical Documentation

SPANNAX

- Chucks

Pulldown- and Dead Length Chucks size 42 + 65 + 80

with short taper mount acc. DIN 55026

or cylindrical flange acc. DIN 6353

Summary of Contents for 036.8010/00

Page 1: ...Version 20 01 2020 Technical Documentation SPANNAX Chucks Pulldown and Dead Length Chucks size 42 65 80 with short taper mount acc DIN 55026 or cylindrical flange acc DIN 6353 ...

Page 2: ...2 Ortlieb Präzisionssysteme GmbH Co KG Jurastraße 11 73119 Zell unter Aichelberg Germany Tel 49 0 7164 797 01 0 Fax 49 0 7164 797 01 51 e mail info ortlieb net www ortlieb net ...

Page 3: ...Intended Use 6 1 4 Initial start up 6 2 Product description 7 2 1 Variant overview 8 2 2 Technical Data 9 3 Mounting instructions 10 3 1 Collet change 11 3 2 Removal of the end stop 12 3 3 Installation of the protective sleeve 12 3 4 Check run out 13 4 Accessories 14 4 1 Clamping heads 14 4 2 Changing devices 15 4 3 Spare part list 16 5 General Safety Instructions 18 5 1 Troubleshooting 20 6 Assem...

Page 4: ...initial operation maintenance and service of your Ortlieb product Ortlieb Präzisionssysteme GmbH Co KG does not guarantee any accountability for damages and operational disturbances occurred by disregarding several issues Ortlieb Präzisionssysteme GmbH Co KG reserves the right for technical changes to increase the product usability and to improve quality No accountability on print errors Please mi...

Page 5: ...iability in the manner that parts with material or production defects proven within 12 month after purchasing were repaired free of charge replaced by new ones or taken back to the charged price In the event of improper assembly and operation use of non original spare parts unauthorized modifications to our product we shall assume no liability for personal injury or damage to machinery and our pro...

Page 6: ...rt up A function check is implicitly before initial operation of the collet chuck To ensure a safe and precise operation of the collet chuck during machining a sufficient clamping force must be provided Check the clamping force The collet chuck especially the function surfaces must be clean and lubricated sufficiently Never exceed the axial and radial forces specified on the chuck Pay attention to...

Page 7: ...b spindles Highest axial reference of workpieces due to axial pull back movement on end stop Optional End stop with air sensoring back purging Short changeover from end stop to through hole by quick changeable end stop DL Dead Length chuck Designed for the use on sub spindles Axial force free clamping due to clamping by pushing Removable end stop for insert parts Your benefit Safe clamping by cons...

Page 8: ... machining Sealed against chips and cooling lubricant SPANNAX Endstop Chuck Your benefit High axial reference of workpieces due to axial pull back movement on end stop Short changeover time from end stop to through hole by quick changeable end stop Ideal for insert parts Sealed against chips and cooling lubricant SPANNAX DL Dead Length Chuck Your benefit Extension of the working space due to compa...

Page 9: ...in 8 6 kg TS 65 8A 036 8042 00 45 kN 105 kN 6000 1 min 11 0kg TS 65 140A 036 8043 00 45 kN 105 kN 6000 1 min 9 5 kg TS 65 170A 036 8044 00 45 kN 105 kN 6000 1 min 9 7 kg TS 80 6A 036 8051 00 50 kN 115 kN 5500 1 min 13 9 kg TS 80 8A 036 8052 00 50 kN 115 kN 5500 1 min 14 9 kg TS 80 140A 036 8055 00 50 kN 115 kN 5500 1 min 15 9 kg TS 80 170A 036 8053 00 50 kN 115 kN 5500 1 min 13 3 kg TS 80 220A 036...

Page 10: ...glue 2 Drive the pressure tube in front position Screw the chuck onto the thread of the pressure tube 3 Turn reverse until the screw holes match between chuck and flange Tighten the mounting screws softly Check run out adjust the chuck see chap 3 4 Tighten the mounting screws with the proper torque see chap 1 4 Insert clamping head 4 see Collet change chap 3 1 The chuck is now ready for operation ...

Page 11: ...o a clean taper free of dirt and chips especially when the clamping head is changed Use solely intact clean and slightly greased clamping heads Check the rubber on damages Before operation make sure the clamping head is locked properly and cannot get loose Hazard note When clamping insert parts especially on End Stop or Dead Length chucks please pay attention to the minimal clamping length If the ...

Page 12: ...body Remove the end stop to the front through the chuck Insert clamping head 4 Only on End Stop or Dead Length chucks Important If the chuck is supplied with a sealing between clamping head and end stop the sealing must be removed first before removing the end stop 3 3 Installation of the protective sleeve After removing oft the end stop the provided protective sleeve must be installed Remove End ...

Page 13: ... ortlieb net 3 4 Check run out It is necessary to adjust the clamping device in order to provide best possible run out results Therefore loose the mounting screws between main body of the chuck and the flange Check the TIR with a dial indicator in the taper of the pressure sleeve or main body After adjusting the chuck do not forget to retighten the mounting screws with the proper torque ...

Page 14: ...ated 10 56 mm T0080V Q smooth serrated 7 mm 8 70 mm T0080S G T0080S Q Intermediate sizes inch sizes and special profiles on request The Ortlieb GT clamping heads are based on the proved RubberFlex vulcanization This rubber steel connection can stand toughest conditions and guarantees a long life time Due to the facial borings the clamping heads are quick changeable but also precise a TIR of 0 01mm...

Page 15: ...amping head in squeezed condition during changeover The pneumatic changing device needs a connection to compressed air During the changeover the button must be pressed to keep the clamping head in squeezed condition This changing device is designed for larger clamping heads GT100 with a higher rubber tension Beschreibung Größe Bestell Nr Wechselvorrichtung manuell Gr 32 036 9961 00 Wechselvorricht...

Page 16: ...07 TS65 6D 036 8021 00 036 9070 01 TS65 8D 036 8022 00 036 9065 01 TS65 140D 036 8023 00 036 9066 01 TS65 170D 036 8024 00 036 9068 01 End Stop chuck Type Art Nr Pos 1 Pos 2 Pos 3 Pos 4 Pos 5 Pos 6 Pos 7 TS42 5A 036 8030 00 036 9061 01 036 8030 02 036 8030 03 036 9061 04 036 8030 05 036 9061 06 OBN6623 39 TS42 6A 036 8031 00 036 9062 01 TS42 140A 036 8032 00 036 9069 01 TS65 5A 036 8040 00 036 906...

Page 17: ... 036 9062 01 protective TS42 140DL 036 9069 00 036 9069 01 sleeve TS65 5DL 036 9063 00 036 9063 01 036 9063 02 036 9063 03 036 9063 04 036 9063 05 036 9063 06 OBN6620 19 036 9061 07 TS65 6DL 036 9070 00 036 9070 01 protective TS65 8DL 036 9065 00 036 9065 01 sleeve TS65 140DL 036 9611 00 036 9066 01 TS65 170DL 036 9612 00 036 9068 01 TS80 6DL 036 8061 00 036 8051 01 036 8061 02 036 8061 03 036 805...

Page 18: ...ll operations and maintenance to the spindle and the tool gripper are only allowed if the spindle stands still Do not operate the chuck without a bayonet nut mounted The safety screw to prevent rotation to the pressure sleeve might get damaged 2 Operation cylinders machine spindles To operate the chucks please use only appropriate cylinders according the safety and accident preventions regulations...

Page 19: ...and chips Dirt reduces the run out accuracy and reduces the clamping force Slightly greased collets increase the clamping force and reduce wear Do not use polar or ester containing solvents to clean the spindle and the collet chuck Sealings and the rubber bonded parts could be damaged Avoid cleaning with compressed air gun On disassembly check for cracks and other damages Renew if necessary After ...

Page 20: ...nt and readjust Shape fault to the workpiece Workpiece is elastic deformed during clamping Reduce clamping force pay attention to cutting force Markings on the clamping surface Punctual or linear workpiece clamping Wide difference between clamping diameter and collet bore Eventually rework or regrind the collet bore Too low clamping force Wrong clamping head Mount suitable clamping head Soiled chu...

Page 21: ...ion requirements according attachment 1 of the machine directive were used are valid and adhered Nr 1 1 3 Nr 1 3 2 Nr 1 5 4 Nr 1 6 1 The following standards or extracts of these standards are used DIN 55026 27 DIN 6352 DIN 6343 The start up of this product is forbidden until it is proven that the machine in which the above named incomplete machine is mounted to conform the regulations according th...

Page 22: ...tlieb Präzisionssysteme GmbH Co KG Jurastraße 11 73119 Zell unter Aichelberg Germany Tel 49 0 7164 797 01 0 Fax 49 0 7164 797 01 51 e mail info ortlieb net www ortlieb net 7 Shipping data Article No Serial No Delivery date ...

Search results

Summary of Contents for 036.8010/00

Reviews:

Related manuals for 036.8010/00

Brands by name

Popular brands

ORTILEB 036.8010/00, Technical Documentation Manual

Search results

Summary of Contents for 036.8010/00

Reviews:

Related manuals for 036.8010/00

Brands by name

Popular brands