ORTAL Clear 100 LS Installation & Operation Manual Download | Manualshive

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ORTAL Heating Solutions Ltd.

INSTALLATION & OPERATION MANUAL

Instruction for Burner 100 Models:

Clear 110, Minimal 110, Clear 100 RS/LS/TS, Clear 110 Tunnel, Minimal 110
Tunnel, Stand Alone 110, Clear 130, Minimal 130, Clear 130 RS/LS/TS, Clear
130 Tunnel, Space Creator 120, Stand Alone 130, Minimal 130 Tunnel

The Ortal direct vent appliances have been tested and approved by CSA for safety and
efficiency for use with either Natural Gas (NG) or Propane (LP).

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Summary of Contents for Clear 100 LS

Page 1: ...100 RS LS TS Clear 110 Tunnel Minimal 110 Tunnel Stand Alone 110 Clear 130 Minimal 130 Clear 130 RS LS TS Clear 130 Tunnel Space Creator 120 Stand Alone 130 Minimal 130 Tunnel The Ortal direct vent a...

Page 2: ...ictors Vent Arrangement 31 Routing of Gas Line 32 Control Connection 32 Burner Inspection 33 Handling the Glass also see Appendix D 33 Interior Design Media 36 Insulation for Cold Climate 37 Operating...

Page 3: ...asing Ortal USA offers a variety of standard models and design concepts each one being efficient and safe Ortal s balance flue direct vent fireplaces meet CSA standards for safety and efficiency There...

Page 4: ...States or the Standard for Installation in Mobile Homes CAN CSA Z240 MH Series in Canada If the information in these instructions is not followed exactly a fire or explosion may result causing propert...

Page 5: ...ional Electric code ANSI NFPA 70 or the Canadian Electric Code CSA C22 1 WARNING Gas Appliance This appliance is only for use with the type of gas indicated on the rating plate These appliances are no...

Page 6: ...installed in compliance with the manufacturer s instructions and all the applicable codes 3 Before starting take careful note of ALL the WARNINGS in this manual Dimensions and Configurations Dimension...

Page 7: ...7 Model Clear 110 Front...

Page 8: ...8 Minimal 110...

Page 9: ...9 Clear 110 RS LS 2 Sides Clear 110 TS 3 Sides...

Page 10: ...10 Clear 110 Tunnel...

Page 11: ...11 Minimal 110 Tunnel...

Page 12: ...12 Stand Alone 110...

Page 13: ...13 Clear 130 Front...

Page 14: ...14 Minimal 130...

Page 15: ...15 Clear 130 RS LS Clear 130 TS...

Page 16: ...16 Clear 130 Tunnel...

Page 17: ...17 Space Creator 120...

Page 18: ...18 Stand Alone 130...

Page 19: ...19 Minimal 130 Tunnel...

Page 20: ...the current CSA installation code must be followed USA ANSI Z223 1 NFPA 54 Canada CSA B149 The appliance must be properly connected to a Dura Vent chimney venting system Gas Pressures and Power Outpu...

Page 21: ...tions for handling glass on page 33 b Place lay in interior design media see page 36 c Re install glass including sealant where there are glass to glass connections 7 Test a Gas Pressure b Pilot c Bur...

Page 22: ...ustible material extending the full width and depth of the appliance Minimum Clearances to Combustibles Materials Appliance and Vent Clearances The appliance is approved with maintained minimum cleara...

Page 23: ...23 CLEARANCE DIAGRAMS...

Page 24: ...24...

Page 25: ...25...

Page 26: ...26...

Page 27: ...27...

Page 28: ...28...

Page 29: ...degree elbows B 3 feet The X calculation to be used in the restrictor table is X B 6 feet hence X length is 9 feet Looking at the table on pg 31 we have to use 0 79 restrictor plate The first 90 degr...

Page 30: ...30 Schematic Drawing Y Y Y Y D C A B...

Page 31: ...R 0 79 R 0 79 R 1 18 R 1 97 R 1 97 Y 6 R 0 R 0 79 R 0 79 R 0 79 R 1 18 R 1 18 R 1 18 R 1 18 R 1 97 Y 9 R 0 R 0 79 R 0 79 R 0 79 R 1 18 R 1 18 R 1 18 R 1 18 R 1 97 Y 12 R 0 R 0 79 R 1 18 R 1 18 R 1 18...

Page 32: ...a plumber or gas fitter should be hired to correctly size and route the gas supply line to the appliance Installing a gas supply line from the fuel supply to the appliance involves numerous considera...

Page 33: ...gas conversion services Glass Panels 5mm ceramic glass front and side panels Contact Ortal USA for replacement parts if required Handling the Glass The glass must ONLY be removed by an authorized qual...

Page 34: ...34...

Page 35: ...35 GLASS PROTECTION DURING MAINTENANCE Special wooden supports Glass Vacuum glass holders Keep anti slip angle...

Page 36: ...ramic Stones 1 Larger and or Small 2 Grey and or White ii Large and Short Branches with Beige Embers iii Logs Set with Beige Embers iv Glass Glass materials are provided by others instructions not inc...

Page 37: ...This appliance is not designed to burn wood Any attempt to do so could cause irreparable damage to appliance and prove hazardous to your safety If media are not installed according to the installation...

Page 38: ...ed professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water These direct vent gas fireplace heaters are s...

Page 39: ...ING Periodic checks should be made of the burner for correct position and condition Visually check the flame of the burner making sure that the flames are steady For all problems call a qualified serv...

Page 40: ...be removed with a brush or vacuum Thermocouple Maintenance The thermocouple completeness and operation must be checked Installer must confirm that the thermocouple is in place and not cracked or daman...

Page 41: ...e that there is no foreign material in the vents Survey by removing the cap and shining a light down the vent 4 Check all joints and pipes to make sure that nothing has been disturbed or loosened Nozz...

Page 42: ...42 Nozzle Details continued...

Page 43: ...Northridge CA 91325 Tel 818 238 7000 Fax 818 345 0541 E mail office ortal heat usa com Website www ortal heat usa com Installer Company Name ____________________ Technician Name ___________________ Ad...

Page 44: ...ar 130 LS_____ Clear 130 TS _____ Clear 130 Tunnel _____ Space Creator 120 _____ Stand Alone 130 _____ Minimal 130 Tunnel _____ Serial No ____________________________________________________ Manufactu...

Page 45: ...ndix Content Product Manufacturer A Vent Installation DuraVent B Electric Control Installation Mertik Maxitrol C Electric Control Operation Mertik Maxitrol D Silicon Product and Application Rutland E...

Page 46: ...DirectVent Pro Installation Instructions 9HQWLQJ 6 VWHP RU LUHFW 9HQW DV 6WRYHV DQG LUHSODFHV Appendix A...

Page 47: ...QW PD FUHDWH D UH RU RWKHU VDIHW KD DUG DQG PD DIIHFW RXU KRPHRZQHU V LQVXUDQFH DQG VDIHW OLVWLQJ RI RXU DSSOLDQFH HHS WKHVH LQVWUXFWLRQV IRU IXWXUH UHIHUHQFH HDU XVWRPHU QVWDOOHU RU QG 8VHU H ZHOFRPH...

Page 48: ...V QVWDOOLQJ 9LQ O 6LGLQJ 6WDQGRII QVWDOOLQJ RXQWHU ODVKLQJ 9HUWLFDO QVWDOODWLRQ DWKHGUDO HLOLQJ QVWDOODWLRQ HQHUDO 0DLQWHQDQFH DEHOV 6XSSOHPHQWDO DQDGLDQ QVWUXFWLRQV DUUDQW DirectVent Pro RU WKH PRVW...

Page 49: ...0 1 2 1 3 4 5 3 6 3 3 7 3 5 3 8 9 3 8 3 4 5 8 5 9 1 3 4 3 3 3 9 1 3 1 35 1 5 3 3 0 3 3 3 9 3 3 5 3 8 3 3 3 3 8 5 3 3 Appendix A...

Page 50: ...3 4 5 3 1 3 8 3 2 8 0 APPLIANCE ADAPTOR HORIZONTAL TERMINATION ELBOW ROUND CAP SHOWN WALL THIMBLE PIPE SECTION PIPE SECTION PIPE SECTION ROUND CEILING SUPPORT WALL THIMBLE COVER 90 ELBOW APPLIANCE AD...

Page 51: ...7 A 3 33 0 1 3 3 3 3 3 5 1 A 1 0 3 3 0 3 3 5 3 STORM COLLAR ROOF FLASHING CEILING FIRESTOP CATHEDRAL CEILING SUPPORT BOX PIPE SECTION PIPE SECTION ROUND CEILING SUPPORT WALL THIMBLE COVER APPLIANCE A...

Page 52: ...LJXUH LJXUH LJXUH 1 234 1 1 3 3 3 3 1 3 1 3 1 3 254 2 8 3 2 8 3 0 3 264 5 3 0 1 3 3 8 6 3 3 8 5 3 4 3 3 3 0 0 7 3 3 3 MALE END FEMALE END OPTIONAL SCREWS OF HOLE CENTER L C Appendix A...

Page 53: ...LUH 6WRS 9 966 9LQ O 6LGLQJ 6WDQGRII 9 RXQWHU ODVKLQJ VVHPEOHG 9 RXQWHU ODVKLQJ SF LW 9 6 RXQWHU ODVKLQJ LW 6PDOO 9 96 9LQ O 6LGLQJ 6WDQGRII 3F LW 9 96 6 9LQ O 6LGLQJ 6WDQGRII LW 6PDOO 9 6 QVXODWLRQ 6...

Page 54: ...LJXUH 3 3 3 E 3 8 3 3 3 CD 3 1 1 3 1 CD 2 8 3 3 3 9 3 3 4 1 1 234 3 WOOD SCREWS HOT 3 3 1 1 3 254 7 3 33 7 9 3 8 2 8 0 3 3 Appendix A...

Page 55: ...1 3 3 C C 1 3 0 0 3 0 3 7 7 3 C E 1 7 3 2 8 0 0 7 1 3 1 2 0 3 1 3 0 0 3 3 3 1 3 1 D 0 1 3 3 1 3 1 1 3 LJXUH WOOD SCREWS LJXUH SHEET SCREWS METAL WALL COVER THIMBLE Appendix A...

Page 56: ...LJXUH SNORKEL 12 MINIMUM ADJUST AND SECURE OPTIONAL DVA WTU TELESCOPING THIMBLE SLEEVES WITH SCREWS SNORKEL 12 MINIMUM ADEQUATE DRAINAGE WALL COVER THIMBLE LJXUH Appendix A...

Page 57: ...1 FLASHING IN VINYL SIDING STUCCO OR OTHER SIDING MATERIAL 1 2 3 4 HOT HOT HOT 4 PC KIT ASSEMBLED IN SEQUENCIAL ORDER FASTEN THE 4 CORNERS THROUGH THE HOLES PROVIDED FASTEN TERMINATION TO ASSEMBLY TH...

Page 58: ...1 3 6 3 0 3 33 2 8 33 33 33 3 33 3 33 334 A D A 3 3 33 3 7 3 5 7 5 3 7 7 C 3 1 A 3 2 8 7 7 1 1 1 3 7 7 3 A 7 3 7 3 2 4 3 3 2 8 8 Appendix A...

Page 59: ...LJXUH 8 1 3 4 3 3 3 3 1 1 3 4 3 3 8 33 3 3 A 1 3 3 1 3 JOISTS CEILING CUT AND FRAME DECORATIVE COVER 1 1 2 WOOD SCREWS SUPPORT CEILING FRAMING LJXUH MARK LOCATION DRILL PLUMB MARK AND BOB Appendix A...

Page 60: ...LJXUH LJXUH EXTENSION PIPE SECTION PIPE WALL PLUMBERS STRAP TAPE 45 ELBOW 45 ELBOW 2 364 3 3 3 3 F 33 6 0 A 3 5 3 D 7 3 1 3 3 6 9 3 1 3 3 D 3 35 8 3 5 3 A 8 8 A 8 5 A 1 234 3 33 254 3 33 0 3 Appendix...

Page 61: ...3 7 3 A 3 3 3 3 A 3 3 3 3 2 0 3 6 3 7 2 3 1 A 1 234 7 7 A A 6 3 3 3 3 7 254 3 5 A 3 1 3 4 3 3 LJXUH DIMENSION FROM TABLE 2 H OBTAINED 7 522 3 7 0 1 080 7 HHW 0HWHUV ODW WR 2YHU WR 2YHU WR 2YHU WR 2YH...

Page 62: ...ENING OPTIONAL LOW PROFILE HIGH WIND VERTICAL STORM COLLAR ROOF FLASHING TERMINATION TERMINATION CAP SEALANT AND ROOFING NAILS LJXUH SHIELD NAILS REQUIRED APPLIANCE MFG INSULATION ATTIC CLEARANCE REQU...

Page 63: ...3 3 C 9 9 3 9 D 3 9 8 1 9 3 9 3 A 3 A 3 A 9 3 3 3 9 1 9 3 3 9 7 C 3 SUPPORT BOX CATHEDRAL CEILING SCREWS TRIM CEILING OVERLAP LJXUH LEVEL CATHEDRAL CEILING FINISHED CEILING 2 MIN BELOW CUT HOLE 1 8 LA...

Page 64: ...9 9 9 3 A 7 J CI C C 3 1 3 9 3 3 9 3 3 3 F 3 3 3 Appendix A...

Page 65: ...3 6 3 3 1 3 3 1 5 6 A 6 3 6 1 3 3 3 3 5 3 3 7 1 0 3 5 3 Appendix A...

Page 66: ......

Page 67: ...ALL THIMBLE COVER PIPE SECTION 2 PIECE WALL THIMBLE DECORATIVE CEILING SQUARE HORIZONTAL TERMINATION CAP ROUND SCONCE OR PIPE SECTION PIPE SECTION 90 ELBOW APPLIANCE ADAPTOR SUPPORT WALL THIMBLE COVER...

Page 68: ...COLLAR ROOF FLASHING CEILING FIRESTOP CATHEDRAL CEILING SUPPORT BOX PIPE SECTION PIPE SECTION ROUND CEILING SUPPORT WALL THIMBLE COVER APPLIANCE ADAPTOR VERTICAL HIGH WIND OR TERMINATION CAP LOW PROFI...

Page 69: ...eep orVENTINOX installer The Liner and Components warranty is further subject to compliance with the following requirements throughout the warranty period The chimney must have a chimney cap and chemi...

Page 70: ...APPENDIX B Mertik Maxitrol GV60 Remote Electronic Ignition and Control System...

Page 71: ...APPENDIX B...

Page 72: ...APPENDIX B...

Page 73: ...APPENDIX B...

Page 74: ...APPENDIX B...

Page 75: ...APPENDIX B...

Page 76: ...APPENDIX B...

Page 77: ...APPENDIX B...

Page 78: ...APPENDIX B...

Page 79: ...APPENDIX B...

Page 80: ...APPENDIX B...

Page 81: ...APPENDIX B...

Page 82: ...APPENDIX C 1...

Page 83: ...APPENDIX C 2...

Page 84: ...APPENDIX C 3...

Page 85: ...APPENDIX C 4...

Page 86: ...APPENDIX C 5...

Page 87: ...APPENDIX C 6...

Page 88: ...APPENDIX C 7...

Page 89: ...APPENDIX C 8...

Page 90: ...ded if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the...

Page 91: ...tallation and repair should be done by a qualified service person only The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be...

Page 92: ...al codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition or the Canadian Electrical Code CSA C22 1 latest edition Provide adequate clearances around air...

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ...d put cartridge in a standard caulking gun Apply by pushing sealant ahead of nozzle It cures tack free in minutes and usually fully cures in 24 hours Coverage 65 ft of 3 16 bead per 10 3 fl oz cartrid...

Page 98: ...ng from this Rutland Fire Clay Company direct special incidental e or AUTIONS a product whether direct in or consequential regardless of the legal theory asserted including warranty contract negligenc...

Page 99: ...White Burner 30 Burner 45 Model Clear 40 40H TS RS LS Tunnel Stand Alone 40 Bags 2 Model Clear 75 TS RS LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Clear 65x...

Page 100: ...urner 100 Models Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and 130 Bags 4 Model Clear 110 RS LS TS and Tunnel Bags 5 Model Clear 130 RS LS TS and Tunnel Space Creator 120 Bags 5 Appendix E...

Page 101: ...Burner 135 Model Clear 150 Stand Alone 150 Bags 6 Model Clear 150 TS RS LS Space Creator 150 Bags 6 Model Clear 170 Stand Alone 170 Bags 6 Model Clear 170 TS RS LS Space Creator 170 Bags 7 Appendix E...

Page 102: ...Burner 160 Model Clear 200 Bags 8 Model Clear 200 TS RS LS Tunnel Space Creator 200 Bags 9 Appendix E...

Page 103: ...White Burner 30 Model Clear 40 40H TS RS LS Tunnel Stand Alone 40 Bags 2 Burner 45 Model Clear 75 TS RS LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Clear 65x...

Page 104: ...Burner 100 Model Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and 130 Bags 6 Model Clear 110 TS RS LS Tunnel Bags 7 Model Clear 130 TS RS LS Tunnel Space Creator 120 Bags 8 Appendix E...

Page 105: ...urner 135 Model Clear 150 Stand Alone 150 Bags 8 Model Clear 150 TS RS LS Space Creator 150 Bags 10 Model Clear 170 Stand Alone 170 Bags 7 Model Clear 170 TS RS LS Space Creator 170 Bags 11 Appendix E...

Page 106: ...Burner 160 Model Clear 200 Bags 11 Model Clear 200 TS RS LS Tunnel Space Creator 200 Bags 13 Appendix E...

Page 107: ...LOGS 5 pcs 1 SET Appendix E...

Page 108: ...40 40H TS RS LS Tunnel Logs Only Three Small Beige Embers 1 Bag Burner 45 Model Clear 75 TS RS LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Logs 1 SET Beige E...

Page 109: ...Model Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and130 Logs 2 5 pcs SET Beige Embers 1 Bag Model Clear 130 TS RS LS Tunnel Clear 110 TS RS LS Tunnel Logs 2 5 pcs SET Beige Embers 2 Bags A...

Page 110: ...r 135 Model Clear 150 TS RS LS Tunnel Minimal 150 Stand Alone 150 Clear 170 Minimal 170 Logs 2 5 pcs SET Beige Embers 2 Bags Model Clear 170 TS RS LS Tunnel Logs 3 5 pcs SET Beige Embers 2 Bags Append...

Page 111: ...Burner 160 Model Clear 200 Logs 3 5 pcs SET Beige Embers 2 Bags Model Clear 200 TS LS RS Tunnel Logs 3 5 pcs SET Beige Embers 2 Bags Appendix E...

Page 112: ...Alone 40 Branches Only 5 SHORT BRANCHES Beige Embers 1 Bag Burner 45 Model Clear 75 TS RS LS Minimal 75 TS RS LS Space Creator 75 Stand Alone 75 Clear 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Clear...

Page 113: ...Model Clear 110 and130 Minimal 110 and 130 Stand Alone 110 and 130 Clear 110 TS RS LS Tunnel Clear 130 TS RS LS Tunnel Space Creator 120 Branches 3 LONG BRANCHES 9 SHORT BRANCHES Beige Embers 2 Bags...

Page 114: ...ar 150 TS RS LS Space Creator 150 Stand Alone 150 Branches 4 LONG BRANCHES 11 SHORT BRANCHES Beige Embers 2 Bags Model Stand Alone 170 Clear 170 TS RS LS Space Creator 170 Branches 5 LONG BRANCHES 11...

Page 115: ...160 Model Clear 200 Branches 6 LONG BRANCHES 10 SHORT BRANCHES Beige Embers 2 Bags Model Clear 200 TS RS LS Tunnel Space Creator 200 Branches 6 LONG BRANCHES 12 SHORT BRANCHES Beige Embers 2 Bags Appe...

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