Orlanski ORLIGNO 100 16kW User And Service Manual Download Page 60

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Technical data

Module supply voltage

~230V/50Hz ±10%

Power input (module)

<6VA

Temperature measurement accuracy

±4ºC

Sensors

NTC 10kΩ B25/85=3877K±0,75%

VISHAY BC components

Ambient temperature

0-60 °C

Moisture

5-95% non-condensing

Software class

Module output load capacity

CH pump

100W

HW pump

100W

Igniter

400W

Blower

150W

Burner feeder

150W

Feeder tank

150W

14. Specification

Summary of Contents for ORLIGNO 100 16kW

Page 1: ...ORLIGNO 100 16 24 49 kW MANUAL AND SERVICE MANUAL ISO 9001 ISO 14001 ...

Page 2: ...9 2 Burner dimensions and technical data 9 3 Package12 4 Location and package installation 13 4 1 Rules norms recommendations 13 4 2 Boiler room recommendation 14 4 3 Ventilation 14 4 4 Safe distance to inflammable substances 14 5 Putting into operation 16 5 1 Burner start 16 5 2 Burner s assembly to ORLIGNO 100 16 5 3 Adjustment of ORLIGNO 100 to work with pellet burner 16 5 4 Tank assembly 18 5 ...

Page 3: ...burner will automatically select work parameters maintain constant room temperature and hot utility water Burner s features automatic burner s start automatic modulation flame control through photo cell low heat inertness during start and stop low electric energy consumption possibility to control 16 heating circuits radiators and underfloor heating or hot utility water option control of burner s ...

Page 4: ...o o is not responsible for appliance failure or improper burning process when using inappropriate fuel 1 3 Transport and delivery specification ORLIGNO 100 pellet package is delivered on a palett screwed to it and wrapped in foil Palette contains also seperate boxes with Orleco burner 16 or 24 kW with metal connector external feeder 450 l hopper in parts burner door 4 ceramic bricks elastic pipe w...

Page 5: ...5 Burner Feeder Pellet tank ORLIGNO 100 boiler Refractory bricks burner door Please check completeness of Orligno 100 pellet package and its condition ...

Page 6: ... lenght mm 1100 1240 Boiler width mm 675 Boiler height mm 1220 Upper door dimension mm 300x300 Water outlet inner thread inch 5 4 Water return inner thread inch 5 4 Safety valve inner thread inch Cooling coil inner thread inch Min required pressure on cooling coil bar 2 Boiler flue mm 160 180 Required chimeny draft Pa 20 20 25 Max required humidity pellet 12 Fuel diamter mm 6 8 Water resistance t ...

Page 7: ...1 5 Boiler dimensions 16kW 7 24kW 49kW ...

Page 8: ...ion 8 1 Pellet tank 2 Controller 3 Connection box 4 Metal connector 5 Burner socket 6 ORLECO burner 7 Ashtray 8 Water return from heating circuit 9 Firebricks 10 Heat exchanger 11 Flue 12 Draft reducer 13 Hot water outlet ...

Page 9: ...ellets Fueldiameter mm 6 8 6 8 6 8 Voltage V 230 230 230 Powerconsumption W 30 35 45 Protectionlevel IP40 IP40 IP40 ORLIGNO 100 is equipped with copper cooling coil mounted in boiler body protecting boiler from overheating Tooneofcoolingcoiltappingsonrightsideoftheboileroneshouldconnectsafetyvalve When temperature increases above 95ºC safety valve opens and lets in cold water through cooling coil ...

Page 10: ...16kW 24kW 10 ...

Page 11: ...11 Pic 2 Burner construction 5 Motoreducer 6 Plate for electric connections 7 Connector 8 Igniter 1 Burner s body 2 Grate 3 Fan 4 Burner s casing 16kW 49kW ...

Page 12: ...et tank Feeder Elastic pipe Burner s connector Burner Boiler Clamp ATTENTION Producer reserves the right for construction and documentation changes in order to modernize the boiler Pic 1 Basic package elements ...

Page 13: ... 4 Location and package installation 4 1 Rules norms recommendations Boiler room should comply with construction law valid in country where boiler is installed Pic 3 Package layout min 100 min 250 300 300 ...

Page 14: ...xhaust ventilation It is forbidden to install boiler and burner in damp rooms or with elevated humidity Corrosion process may in short time damage the boiler and burner 4 3 Ventilation Boiler room should have 200 cm supply air duct Exhaust duct should have at least 14x14 cm section with inlet hole under boiler room ceiling that should lead above roof and be placed near chimney Ventilation ducts sh...

Page 15: ...rson If inflammable gases penetrate boiler room during activities varnishing gluing it is recommended to turn off the burner It is forbidden to use inflammable substances for lightning up the burner burner will light up automatically High risk of fire exist when using open fire or inflammable substances close to installed boiler package Burner should be turned off during maintenance position OFF P...

Page 16: ... 5 onto adapter s screws 6 block with nuts 5 Mount burner s casing 2 and fix it with screws 1 and side screws 3 6 Slide feeder s pipe 7 into fixing pipe 8 pic 6 7 Fit flexible pipe 9 on feeder s pipe 7 and secure with band clip 10 8 Fit metal connector 12 into burner s pipe 11 9 Fit flexible pipe 9 onto metal connector 12 and secure it with band clip 10 Pic 4 Disassembly of burner s casing 5 3 Adj...

Page 17: ...17 Pic 5 Burner assembly Pic 6 Feeder assembly 4 1 5 3 2 6 7 10 9 9 8 11 12 ...

Page 18: ...ly I x 1 M8 x100 Bolt B x 12 Bolt M5 x 16 C x 46 Washer M5 D x 18 Washer M8 E x 46 Nut M5 F x 5 Nut M8 Plug G x 1 H x 1 Clamp 8 13 1 2 3 4 G 1 E C B D 2 D F Bolt M8 3 C E B I F D D H 4 x 3 x 1 x 1 x 1 A x 34 Bolt M5 x 8 ...

Page 19: ...IMPLE MENU Feed fuel Yes from the tank till it shows up on a burner 7 Turn off fuel feed and hold ON OFF button boiler starts automatic lightning up 8 Burner maintenance after heating season turn off and disconnect from power supply clean thoroughly remove pellet from tank clean fixing pipe from remaining pellet ash clean burner ATTENTION Elastic pipe connected between burner and feeder must be un...

Page 20: ...it is recommended to clean and service it systematically Remove soot and ash from burner s grate Cleaning activities 1 Turn off the boiler wait till burner completely put out disconnect boiler from power supply and wait till boiler cools down 2 Disconnect burner form boiler and power supply 3 Remove grate from burner and clean it check permeability of air holes 4 Clean burner s casing Pic 7 Burner...

Page 21: ...Replacephoto cell Smokefromdoor orburner Lackofchimneydraft Cloggedchimney Cloggedheatexchanger Cleanheatexchanger Damagedsealant rope Replacesealant rope Waterinboiler Lackofchimneydraft Improperchimneyinstallation Verydampfuel Changeordryfuel Leakyheatexchanger Tocheckheatexchanger turnoffboileron8hours removewater whenwaterisstillinboiler call service Boilercannotreach settemperature Improperly...

Page 22: ...OFF 29 10 4 Time scheduling 30 10 5 Service password 31 11 Simple menu 32 11 1 Simple menu screens 32 12 Main menu 34 12 1 Heating 35 12 1 1 Selection of circuit 35 12 1 2 State 35 12 1 3 Settings 36 12 1 4 Time program 36 12 1 5 Service 36 12 2 Hot water 38 12 2 1 Selection of circuit 38 12 2 2 State 38 12 2 3 Settings 39 12 2 4 Time program 39 12 2 5 Service 39 12 3 Buffer 40 12 3 1 State 40 12 ...

Page 23: ... 5 4 Service 42 12 6 Burner 44 12 6 1 State 44 12 6 2 Settings 45 12 6 3 Service 45 12 7 Alarms 46 12 7 1 Alarm codes 46 12 8 Solar 52 12 8 1 State 52 12 8 2 Settings 52 12 8 3 Service 52 12 9 Info 53 13 Expansion of the system CAN bus 53 13 1 Sonda Lambda 56 13 2 Solars 58 14 Specification 60 ...

Page 24: ... not included in standard Orligno 100 package Attach to the controller for operating the boiler sensors and actuators as needed The drawings shows the connection scheme of equipment In the tables a description of the inputs and out puts Warning Under no circumstances connect the protective conductor PE with a neutral N Warning Wiring must be done with the device disconnected from the mains Connect...

Page 25: ...l heating mixer D Mc Closing the central heating mixer 3 Blo Burner blower E Ftan Feeder tank or if burning wood it s blower 2 Fbur Burner feeder 1 N1 Neutral separable such as by STB STB Protection STB N Neutral standing PE Protective Extra accesories for the controller room sensor CTP 01 hot domestic water sensor CT2 3 0 central heating sensor CT2 3 0 external module CAN I O MC 1 ex for solar sy...

Page 26: ...reen light continuously Controller OFF Green blinks Controller enabled burner OFF Orange light continuously Controller enabled burner enabled Orange blinks Burner works Red light continuously There is an alarm to be confirmed Red blinks Alarm active 9 1 1 The status LED 26 ...

Page 27: ...riptions of the regulated parameters ESC Back one level up in the menu the resignation of the parameter change Up arrow Navigating through the menus increasing the value of the parameter being edited On main screen enter the menu simple Down arrow Navigating through the menus reducing the value of the parameter being edited On main screen enter the menu simple ENTER Access to the menu Acceptance o...

Page 28: ...viding additional portions of fuel and increase the power of blower for arcing furnace POWER 1 The burner works with the power first POWER 2 The burner works with the power of a second MODULATION The burner works with a modulated power BURNING OFF Quenching of the furnace Work of burner and blower tray until the complete disappearance of the flame Stop Burner does not work but it is to agree to hi...

Page 29: ... main screen is possible from any screen by pressing the button Back esc several times WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 10 2 Starting regulator ON To run the controller ON mode for 3 seconds to press the ON OFF on the screen when it is in the OFF mode 10 3 Switching off the regulator OFF To turn off the co...

Page 30: ...or being programmed hours flashes At the same time also displays the time and the next to it icon that represents the currently selected setting time the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To move to the next hour press the down arrow economy temperature or the up arrow comfort temperature If the day is already programmed in accordance with...

Page 31: ...s will be locked after a period of 10 minutes without pushing buttons Service code is a temperature of the boiler in menu BOILER SETTINGS and 3 letters EST Example If the temperature of the boiler in menu BOILER SETTINGS is 60 C password is 60EST WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system ...

Page 32: ...ature small font After pressing the ENTER set the desired temperature of hot water Menu relates to the circuit No 1 Disposable heating hot water to a comfortable temperature regardless of the program Menu relates to the circuit No 1 Set the mode a hot water a time according to the programmed timescales b constatant regardless of the time intervals comfortable temperature is maintained c disabled o...

Page 33: ...onstant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 Allow for operation of the burner When not consent to the burner operation regulator controls the heatingsystem but do not attach the burner Manual start of the fuel feed from the tray Useful function after the exhaustion of fuel from the cartridge After refilling...

Page 34: ...12 Main menu 41 44 46 47 48 50 52 58 59 34 ...

Page 35: ...1 Heating 12 1 1 Selection of circuit Allows you to select a number of central heating circuit The selection of the circuit make arrows 12 1 2 State Allows you to monitor the status of central heating system ...

Page 36: ... cause malfunction of the system Function Description Comf MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a comfortable range Econ MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a economic range MIN Tch pump Minimum temperature calculated for central heating at which the circulating pump can be operated Source Specifies the ...

Page 37: ...duced by 3 C Mode type Specifies the input mode central heating temperature ma nual the temperature of central heating inflicted manually weather the temperature of central heating calculated from the heating curve Manual Tch The desired temperature of central heating when the mode is set to manual Room temp sensor Specifies whether the system uses a room sensor CH temp sensor Specifies whether th...

Page 38: ...12 2 Hot water 12 2 1 Selection of circuit Allows you to select the number of hot water circuit 12 2 2 State Allows you to monitor the status of hot water 38 ...

Page 39: ...4 Time program Used to configure the time steering hot water preparation Description of the adjustment time refer to chapter 10 4 12 2 5 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Function Description Source delta Increasing the temperature of the source of the desired temperature of hot water during heating...

Page 40: ...erature in the upper part of the buffer starts charging Lower set temperature Above this temperature at the bottom of a buffer comple tes the process of charging Programme Constant the buffer is charged regardless of the time time the buffer charged only at specified intervals Intervals are set in the time program disabled off charging buffer 12 3 3 Time program Used to configure time program to c...

Page 41: ...4 hours The graph shows the temperature of the boiler and power of burner Hours refers to how many hours ago the boiler behaved these operating parameters Across the screen are displayed statistics of 2 hours Screens switching buttons up and down Function Description Minimal pump temp The minimum temperature in the upper part of the buffer at which the circulating pump can work for central heating...

Page 42: ... time of full opening of the return mixer Boiler pump test Starts boiler pump regardless of other conditions Return mixer test Starts actuator of the return mixer regardless of other condi tions 12 5 Settings 12 5 1 Date and time Using this menu is made to set the date and time of the driver 12 5 2 Language Use this menu to select language of the menu 12 5 3 General settings 12 5 3 1 Alarm buzzer ...

Page 43: ... 3 heating circuits of the numbers 5 6 7 Module no 2 3 heating circuits of the numbers 8 9 10 Module no 3 3 heating circuits of the numbers 11 12 13 Module no 4 3 heating circuits of the numbers 14 15 16 Module no 5 Buffer Solar collectors Hot water no 2 Return temperature sensor Module no 6 Not used Module no 7 Not used Module Lambda Module of the Lambda sensor WARNING A detailed description of t...

Page 44: ...cifies the number of buffors in the system Outside temp sensor Specifies if in the system is installed outside temperature sensor module 0 Return temp sensor Specifies if in the system is installed return temperature sensor module 5 Solars Specifies if the system is equipped with solar collectors WARNING You must first configure the modules 12 5 4 3 Restore to factory settings This function allows...

Page 45: ...power during modulation Power MAX FL2 Maximal burner power during modulation Modulation type Burner mode power modulation or two power levels Photo threshold Brightness in the the burner over which is recognized as a fire Igniter test Turn on igniter for testing Heater feeder test Turn on burner feeder for testing Storage feeder test Turn on storage feeder for testing Blower test Turn on blower fo...

Page 46: ... cable 5 Boiler sensor open The controller detected open boiler temperature sensor The reason may be damaged sensor or connection cable 6 Burner sensor shorted The controller detected shorted burner temperature sensor The reason may be damaged sensor or connection cable 7 Burner sensor open The controller detected open burner temperature sensor The reason may be damaged sensor or connection cable ...

Page 47: ... The codes of the modules 33 Shorted IN1 Module 0 34 Shorted IN2 Module 0 35 Shortede IN3 Module 0 36 Shorted IN4 Module 0 37 Shorted IN5 Module 0 38 Shorted IN6 Module0 39 40 41 42 43 Zwarcie IN11 Module 0 44 45 Open IN1 Module 0 46 Open IN2 Module 0 47 Open IN3 Module 0 48 Open IN4 Module0 49 Open IN5 Module 0 50 Open IN6 Module 0 51 52 53 54 55 Open IN11 Module0 56 57 58 Overheating Module 0 ...

Page 48: ...horted IN6 Module 1 71 72 73 74 75 76 77 Open IN1 Module1 78 Open IN2 Module 1 79 Open IN3 Module 1 80 Open IN4 Module 1 81 Open IN5 Module 1 82 Open IN6 Module 1 83 84 85 86 87 88 89 90 Overheating Module 1 97 Shorted IN1 Module 2 98 Shorted IN2 Module 2 99 Shorted IN3 Module 2 100 ShortedIN4 Module2 101 Shorted IN5 Module 2 102 Shorted IN6 Module 2 103 48 ...

Page 49: ...ule 2 113 Open IN5 Module 2 114 Open IN6 Module 2 115 116 117 118 119 120 121 122 Overheating Module 2 129 Shorted IN1 Module 3 130 Shorted IN2 Module 3 131 Shorted IN3 Module 3 132 Shorted IN4 Module 3 133 Shorted IN5 Module 3 134 Shorted IN6 Module 3 135 136 137 138 139 140 141 Open IN1 Module 3 142 Open IN2 Module 3 143 Open IN3 Module 3 ...

Page 50: ...ting Module 3 161 Shorted IN1 Module 4 162 Shorted IN2 Module 4 163 Shorted IN3 Module 4 164 Shorted IN4 Module 4 165 Shorted IN5 Module 4 166 Shorted IN6 Module 4 167 168 169 170 171 172 173 Open IN1 Module 4 174 Open IN2 Module 4 175 Open IN3 Module 4 176 Open IN4 Module 4 177 Open IN5 Module 4 178 Open IN6 Module 4 179 180 181 182 183 50 ...

Page 51: ...ating Module 4 193 Shorted IN1 Module 5 194 Shorted IN2 Module5 195 Shorted IN3 Module5 196 Shorted IN4 Module 5 197 198 Shorted IN6 Module 5 199 Shorted IN7 Module 5 200 Shorted IN8 Module 5 201 Shorted IN9 Module 5 202 203 204 205 206 Overheating Module 5 ...

Page 52: ...ervice Function Description Schematic Solar system schematic Flow l min Heating fluid flow in l min Fluid specific heat Specific heat of heat transfer fluid kJ kg K MAX HW temp Over this hot water temp solar pump is turn off Solar alarm temp MAX Maximal temp of solar collector Alarm and damage preservation procedure are taken over this temp Solar alarm temp MIN Minimal temp of solar collector Alar...

Page 53: ...es Thanks to the well known for their reliability widely used in automotive bus system is expandable to the highest level Use of CAN bus carries several advantages Gain above all the possibility of using broadband Lambda oxygen sensor and the using additional of expansion modules rozszerzeniowych I O we can install throughout the system to 16 are heating circuits 2 circuits of hot water heat stora...

Page 54: ... the system settings Menu is used to configuration the heating system and the possibility of settings is dependent of number of arranged expansion modules The table describing the functions refer to chapter 6 5 4 2 On the next page is a sample diagram of the system Please note that this is only overhead view not containing all the elements of the system Socket CAN bus is on the left side of the de...

Page 55: ...55 ...

Page 56: ...oxygen sensor through enlargement module I O with the number 5 if in the system there are other modules enlargement After connecting the module configure the controller yet For this purpose proceed as explained below From the main menu select SETTINGS Then in the mode SERVICE enter the access code After inputting the correct code run the MODULES CONFIGURATION 56 ...

Page 57: ...er From the main menu by selecting BURNER we get to the settings Here you can again enter the mode SERVICE and if required enter the access code In the list you can locate the position Lambda control which switches on YES It is also possible working with switched off Lambda control mode Then Lambda oxygen sensor module will be responsible only for displaying the measurements ...

Page 58: ...d as described below The first step is to enable module number 5 From the main menu select SETTINGS Then in the mode SERVICE enter the access code After inputting the correct code run the MODULES CONFIGURATION Find Module 5 and activate it by changing the settings to YES Now enable the solar handling As the main menu select SETTINGS and then enter the access code in the SERVICE mode 58 ...

Page 59: ... mode After entering the code run SYSTEM CONFIGURATION Find the position Solars and activate them by changing the settings to YES After finishing configuration the controller we can start to change the adjustment and settings for Solars Description of the configuration these elements can be found in chapter12 8 ...

Page 60: ...easurement accuracy 4ºC Sensors NTC 10kΩ B25 85 3877K 0 75 VISHAY BC components Ambient temperature 0 60 C Moisture 5 95 non condensing Software class A Module output load capacity CH pump 100W HW pump 100W Igniter 400W Blower 150W Burner feeder 150W Feeder tank 150W 14 Specification 60 ...

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