ORKEL DENS-X DENS-X User Manual Download Page 35

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4.2.2 Telescopic drawbar and feed hopper F10

1. Park the compactor on an even and solid surface.

2. Disconnect cables for lighting, hoses for brakes and hydraulics, as well as the drawbar.

3. Move and park the tractor on the left side of the compactor, perpendicular to the compactor’s lon-

gitudinal axis, and aligned with the input shaft on the hydraulic pump’s gearbox.

4. Connect the hydraulic hoses to the tractor’s hydraulic take outs.

5. Start levelling the machine with the hydraulic jack stands, left- and right rear (lever 1 and 2).

6. Continue levelling the machine with hydraulic jack stand, left- and right front (lever 4 and 6).

7. Fold down the wrapping table belt tensioner.

8. Pull and hold the transport safety lock pull cord while retracting the drawbar using lever 6.

9. Open the safety valves on the hopper lifting cylinders and lower the hopper to the appropriate

height (lever 3) (see

chapter 4.2.3 "Lever/Controls overview"

10. Fold up the hopper side walls and assemble the covers between the hopper and the elevator.

11. Fold down the stairs (see

chapter 4.2.12 "Stairs"

)

12. Ensure that the tank valves are all open (T1-T4). See

chapter 11.2.1 "Valve chart for Hi-X"

13. Connect the PTO drive shaft according to manufacturer directions. The PTO drive shaft protection

shall be intact and secured in both ends. Read the safety guidelines enclosed with the PTO drive
shaft.

14. Start the tractors PTO.

IMPORTANT: Check the rotational direction of the PTO (see

chapter 4.2.7 "Power take off"

)

15. Run the PTO at about 300 RPM.

16. Maintain this speed until the oil has reached the appropriate operating temperature. See

chapter

4.2.11 "Oil temperature"

17. Increase the PTO speed to 850 rpm.

18. Lower the wrapping table to its horizontal position using the display unit.

19. Fold down the bale bridge. Perform a function test of all the emergency stop switches before start-

ing baling.

Perform a function test of all the emergency stop switches before starting baling.

4 OPERATION

Summary of Contents for DENS-X

Page 1: ...or Rev Hi X UM 2A EN Original version Published 2020 According to Directive 2006 42 EC Annex 1 7 4 1 Orkel AS Johan Gjønnes veg 25 7320 Fannrem Norway Valid from serial number 20427005 Orkel part number 16776 orkel no qr hi x ...

Page 2: ...is manual 13 1 5 Warranty 13 1 6 Declaration of conformity 14 2 Safety 15 2 1 Introduction 15 2 2 Symbols 15 2 2 1 Warning danger and caution 15 2 3 Emergency stop 17 2 4 To the operator 18 2 4 1 Exercise of security 18 2 4 2 Personal protection 19 2 4 3 Personal safety 19 2 4 4 Safe operation 19 2 4 5 Important issues 19 2 4 6 Danger zones 19 2 5 Precautions 20 2 5 1 Know your machine 20 2 5 2 Eq...

Page 3: ...or 25 3 4 1 Settings 25 3 5 Chamber 25 3 5 1 Opening speed settings 25 3 5 2 Chamber pressure settings 25 3 6 Plastic tying unit 26 3 6 1 Principle of operation 26 3 6 2 Brake and feed speed 26 3 6 3 Settings 27 3 6 4 Remote control 28 3 7 Wrapping table 28 3 7 1 Wrapping settings 28 3 7 2 Film cutter settings 29 3 7 3 Wrapping table tilt speed 30 3 7 4 Wrapping table ultrasonic sensor 30 3 7 5 Mi...

Page 4: ...4 2 5 Leveling the machine 37 4 2 6 Placing the tractor with telescopic drawbar 37 4 2 7 Power take off 37 4 2 8 PTO Speed 37 4 2 9 Electrical power source 37 4 2 10 Hydraulic connections 37 4 2 11 Oil temperature 38 4 2 12 Stairs 38 4 3 Daily checklist 38 4 3 1 Daily checklist prior to startup 38 4 3 2 Checkpoints while baling 39 4 4 Break in period 39 4 4 1 Precautions during the break in period...

Page 5: ... machine 48 5 2 Highway use 49 5 2 1 Transport preparation Telescopic drawbar and feed hopper F10 49 6 Control system 50 6 1 User interface 50 6 1 1 Main page 50 6 1 2 Icons for starting program sequences 51 6 1 3 Menu 51 6 1 4 User settings Language and screen 52 6 1 5 System information 53 6 1 6 Manual controls 53 6 1 7 Machine settings 55 6 1 8 Quick settings 56 6 1 9 Presets 57 6 1 10 Sensors ...

Page 6: ... Chain tensioner A 68 7 4 2 Chain tensioner B and C 69 7 5 Feed hopper 70 7 5 1 Tightening the feed hopper belts F10 70 7 5 2 Ball bearings 71 7 6 Drive chains 71 7 6 1 Drive chains overview 71 7 6 2 Drive chains tensioning 72 7 7 Elevator and sub conveyor 72 7 7 1 Conveyor belts and feeder carrier 72 7 7 2 Adjusting the conveyor chains 73 7 7 3 Chain tensioner sub conveyor 74 7 7 4 Chain tensione...

Page 7: ...tion 84 7 12 2 Permissible wear 85 7 12 3 Remove sprockets 86 7 13 Hydraulics 87 7 13 1 Hydraulics oil 87 7 13 2 Hoses and connections 87 7 13 3 Hydraulic pump gearbox 87 7 13 4 Heat exchanger 88 7 14 Oil change and oil filter 88 7 14 1 Changing oil and filter 89 7 15 Welding and grinding 90 7 15 1 Precautions when welding 90 7 16 Service history 91 8 Lubrication 92 8 1 Lubrication system beka max...

Page 8: ...arts 99 8 7 1 The compactor 99 8 7 2 Feed hopper F10 100 8 7 3 Telescopic drawbar 101 8 8 Lubrication list Manual greasing points 102 9 Preservation 103 9 1 Cleaning 103 9 1 1 Using high pressure washer 103 9 2 Storage 103 9 2 1 Long time storage 103 9 2 2 Oil filling in the grease lubrication storage 103 10 Electrics 104 10 1 Main power supply e stop switches and electrical cabinet 105 10 2 Elect...

Page 9: ...s and switches 117 10 8 3 Directional valves 117 10 8 4 Sensors 7 lead cable 118 10 8 5 Film system remote control 118 10 8 6 Radio remote control 118 10 8 7 Proportional valves 118 10 8 8 Valves 118 10 8 9 Cable detection 119 10 9 Sensor overview 120 10 10 Sensor list and function 121 11 Hydraulics 123 11 1 Hydraulic diagram 123 11 1 1 Complete diagram 124 11 1 2 Wrapping table chamber and elevat...

Page 10: ...f 130 12 3 Lubrication system beka max 130 12 4 Hydraulic system 131 12 5 Wheels and tyres 131 12 6 Dimensions and weight 131 12 6 1 Measurements 131 12 6 2 Power requirements 131 12 6 3 Dimensional sketch F10 operating mode 132 12 6 4 Dimensional sketch F10 transport mode 133 Glossary 134 Index 136 ...

Page 11: ...ization of the machine With regards Orkel AS 1 1 2 Disclaimer The original parts used in an Orkel machine are designed and built to provide optimal fit function safety and structural integrity For this reason Orkel DOES NOT in any circumstance approve of the use of after market gray market or imitation parts The information provided by Orkel hereunder is provided as is where is and with all faults...

Page 12: ...uction course both in handling and operating the compactor will be held at site if requested agreed During commissioning and start up period we re offering our technical assistance and answering all questions regarding the com pactor start up NOTE Please see the delivery warranty formula in section 1 1 Forms and reports 1 3 IDENTIFICATION OF THE MACHINE A sticker describing the serial number is lo...

Page 13: ...escribes the rig up process what to consider prior to and during operation It also spe cifies the running in period 5 TRANSPORT States all the safety measures and preparations necessary for successful and safe transport of the compactor 6 CONTROL SYSTEM Gives a detailed overview of the control system and its functions 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS A detailed overview of the necessary ma...

Page 14: ...1 6 DECLARATION OF CONFORMITY 1 GENERAL 14 ...

Page 15: ...other hand it is not possible to describe every operational and safety matters that may arise Care fully consider all your actions if it is posing a safety hazard to you or others close to the compactor Acci dents may kill you or make you disabled Accidents can be avoided 2 2 SYMBOLS This symbol means l ATTENTION l BE CAUTIOUS l CONSERN FOR YOUR PERSONAL SAFETY When you see this symbol in the oper...

Page 16: ...le things Danger rotating parts Keep clear of moving rotating parts in chamber Operator or others close to the machine must be aware when the bale is unloaded from the wrapper table Bales dropped may roll more than 10 m or even dropped prematurely Always use the hydraulic securing valves on the chamber door lifting cylinders to ensure that the chamber door stays in open position during maintenance...

Page 17: ...ocking the tail gate lifting cylinders Between the tractor and the machine there is a rotating PTO shaft No one is allowed to stand between the tractor and the machine while the engine is running Do not wear loose clothes scarfs etc Warning signs indicating danger or warning attached to the machine must not be removed or painted over Unreadable signs shall be replaced by new ones These can be orde...

Page 18: ...cy stop button Twist the head to reset 2 4 TO THE OPERATOR 2 4 1 Exercise of security l As operator it is your responsibility that you read and understand the safety instructions given in this operator s safety manual l These instructions must be followed without exception The operator is the key to safety on this machine not only for you but also for others in the compactors working area l Follow...

Page 19: ...operation If pressing of flammable mater ials a fire extinguisher must be in close proximity 2 4 4 Safe operation Persons under 16 years of age should under no circumstances operate this machine Personnel under influence of alcohol or other drugs must not operate this machine 2 4 5 Important issues Be aware of children and other unauthorized persons in close proximity to the machine Never allow un...

Page 20: ...aintenance and mechanical adjustments 2 5 3 Cleaning A good cleaning of the machine increases durability and safety Therefore keep all surfaces clean remove dirt oil spills and other remains 2 5 4 Environmental protection Hazardous waste such as rubber oil and other materials that could harm the environment must be dis posed at approved disposal centres 2 6 BREAK IN PERIOD Check Check points Do no...

Page 21: ...bnormal sounds from the machinery Fine tuning of the process must be carried out until the compactor has reached its optimum capacity based on the material being baled Figure 2 3 Grease collar on bearings bushings NOTE Slide bearing clearance is tight when the machine is new and could lead to increased temperature in the bearings The slide bearings must be checked frequently during the break in pe...

Page 22: ...s 25 3 5 Chamber 25 3 5 1 Opening speed settings 25 3 5 2 Chamber pressure settings 25 3 6 Plastic tying unit 26 3 6 1 Principle of operation 26 3 6 2 Brake and feed speed 26 3 6 3 Settings 27 3 6 4 Remote control 28 3 7 Wrapping table 28 3 7 1 Wrapping settings 28 3 7 2 Film cutter settings 29 3 7 3 Wrapping table tilt speed 30 3 7 4 Wrapping table ultrasonic sensor 30 3 7 5 Microsonic sensor S1 ...

Page 23: ... the machine runs on the automatic sequence The operator s main task is to ensure that there is a sufficient amount of material in the hopper and that the finished bales are moved away from the bale drop zone The operator shall also check for leaks and listen for unusual sounds while performing tasks as refilling the plastic magazine 3 2 HYDRAULICS The compactors hydraulic system operates with hig...

Page 24: ...Hi X Hi X got four tank valves T1 T2 T3 and T4 3 3 FEED HOPPER NOTE All references to valves found in this sub chapter can be found in the hydraulic schematic and valve over view in chapter 11 Hydraulics 3 3 1 Control panels NOTE There is one control panel for F10 and no rear controller The functionality is described in section 4 2 4 Lever list Front controller The levers are explained in detail i...

Page 25: ...ver view in chapter 11 Hydraulics 3 5 1 Opening speed settings Closing speed Adjusting the bale chamber closing speed is done by turning the K1 valve Clockwise decreases the speed Counterclockwise increases the speed Default setting Close the valve and then open 1 2 turn 3 5 2 Chamber pressure settings The chamber pressure settings is set on the display unit When the baling starts the elevator wil...

Page 26: ...s of net ﬁlm Afterwards the feed rollers close again and the net ﬁlm is cut by the knife Finally the chamber door opens and the bale is transported to the wrapper by the sub conveyor The chamber closes again and the baling resumes while the wrapper starts When loading the system with a new roller of net ﬁlm shut down the machine and thread the net ﬁlm as shown on the illustration below In order to...

Page 27: ...creases the speed Coun terclockwise increases the speed Default setting Close the valve and then open 3 4 turn Brake force In order to maintain tension the film roller is slowed down when being laid on the bale Adjust ing this brake force is done by turning the B2 valve Clockwise increases the brake force Counterclockwise decreases the brake force Default setting Increase the pressure and notice t...

Page 28: ...ge when the opening and closing sequences are engaged NOTE When the net film system is started from the remote control the machine will continue in auto mode when the sequence is completed Figure 3 5 Plastic tying unit control 3 7 WRAPPING TABLE 3 7 1 Wrapping settings Wrapping arms high speed Valve P1 regulates the oil flow to the wrapping arms Turning it clockwise increases the speed Countercloc...

Page 29: ...be reduced by turning the valve clockwise Both cutters should be equally set The cutters should move softly Default setting Close the valve and then open 1 2 turn Figure 3 6 Film cutter valves Setting the speed Turning the valve clockwise decreases the speed Turning the valve counterclockwise increases the speed Adjusting the height of the cutters is normally not necessary The film should lay on t...

Page 30: ... from the wrapping table may roll more than 10 m 3 7 4 Wrapping table ultrasonic sensor The wrapping table ultrasonic sensor detects the bale when transported from the chamber so that the table accepts the bale by moving to the middle position 3 7 5 Microsonic sensor S1 This type shows the read distance on an LCD The sensor detects bales on the table Resetting the trigger distance and mode 1 Press...

Page 31: ...st time The sensor shows its state in its right LED If the sensor is OK and reads nothing the LED will shine green If the sensor detects an object the LED will shine yellow 3 8 DRAWBAR 3 8 1 Telescopic drawbar To be able to extract the telescopic drawbar pull and hold the transport safety lock pull cord while enga ging the hydraulic cylinder lever 6 Figure 3 8 Telescopic drawbar The safety lock pu...

Page 32: ...t 36 4 2 5 Leveling the machine 37 4 2 6 Placing the tractor with telescopic drawbar 37 4 2 7 Power take off 37 4 2 8 PTO Speed 37 4 2 9 Electrical power source 37 4 2 10 Hydraulic connections 37 4 2 11 Oil temperature 38 4 2 12 Stairs 38 4 3 Daily checklist 38 4 3 1 Daily checklist prior to startup 38 4 3 2 Checkpoints while baling 39 4 4 Break in period 39 4 4 1 Precautions during the break in p...

Page 33: ...otential danger caused by the machines automatic systems l carry out a test on emergency stop switches and sensors on a regular basis to ensure they are in good working order l shut down the machine before any work is done to the plastic tying unit due to danger of getting fin gers or hands cut amputated l pay attention to fire hazard from overheated bearings especially when pressing very dry mate...

Page 34: ... frame l impact from rotating wrapping arms l sensor on wrapping table might fail causing a too early bale drop l a burst in a hydraulic line hose with high pressure and heated oil can cause severe injury to eyes and skin 4 1 6 Danger zones during operation The left side of the compactor is a blind spot The operator must always be sure there s no one present in this area before start up and during...

Page 35: ...r 3 see chapter 4 2 3 Lever Controls overview 10 Fold up the hopper side walls and assemble the covers between the hopper and the elevator 11 Fold down the stairs see chapter 4 2 12 Stairs 12 Ensure that the tank valves are all open T1 T4 See chapter 11 2 1 Valve chart for Hi X 13 Connect the PTO drive shaft according to manufacturer directions The PTO drive shaft protection shall be intact and se...

Page 36: ...ons of the levers controls regarding the feed hopper 4 2 4 Lever list Telescopic drawbar and feed hopper F10 Lever no Valve function 1 Left support leg rear Up down 2 Right support leg rear Up down 3 Feed hopper Up down 4 Left support leg front Up down 5 Right support leg front Up down 6 Drawbar In out 4 OPERATION 36 ...

Page 37: ...er take off The PTO drive shaft is delivered with its own user manual from the manufacturer Assemble the shaft accordingly Maintain and lubricate the PTO shaft according to instructions given in the PTO manual Power requirement 120hp 90 kW diesel engine 90hp 75 kW electric motor IMPORTANT If any dangerous situations occur shut down the PTO right away 4 2 8 PTO Speed The machine is designed for a P...

Page 38: ...d Titan Transway WB Minimum start temperature 5 C 50 F When the minimum start temperature is reached increase the PTO speed to 850 rpm 4 2 12 Stairs Unfold The compactor is equipped with foldable stairs The stair may be unfolded to working position as fol lows 1 Pull the lever towards you and pull the stairs out from the machine until the support is fully exten ded 2 Push the lever away from yours...

Page 39: ...r belts 6 Avoid overfilling of the space between the elevator and sub conveyor Easily avoided by controlling the material amount fed into the elevator 4 4 BREAK IN PERIOD The first 50 hours of operation are considered to be the break in period NOTE Before the compactor is shipped from the factory Orkel has performed a thorough quality control and made a test run The test run is done without any ma...

Page 40: ...collar 2 Perform visual control of the compactor before during and after use 3 Grease pump Check pressure relief valve no visible grease shall be present 4 Elevator chain Check tension after 1 3 hours of operation 5 Check and adjust elevator and sensor 6 Replace filters after the first 50 hours of operation 7 Change hydraulic oil after 50 hours of operation 8 Listen for abnormal noises 4 5 AUTOMAT...

Page 41: ...r door closes When the chamber door is closed a new baling cycle starts At the same time the wrapping starts on the wrapping table the wrapping arms start and the film cutters release the film The wrapping arms lay film on the bale until a predefined number of revolutions is reached before the film cutters cut the film The finished bale is then dropped from the wrapping table either manually from ...

Page 42: ...re will be a popup message on the dis play unit The safety guards must be manually cleared from any obstruction The machine will not start until activated by a new command from the display unit 4 7 2 Installing a new film roller in the wrapper 1 Grab the tensioner on the stretcher and pull it to the right 2 Open the lock lever lift the centering cone and lock it in its upper position 3 Replace the...

Page 43: ...4 3 Film stretcher with tensioner Figure 4 4 Empty film strecher Threading of the film shall be done as illustrated in the principle drawing Figure 4 5 Film in the film stretcher seen from above 4 OPERATION 43 ...

Page 44: ...tform is a safe station for the operator when changing net film rollers in the tying unit It keeps the operator away from all moving parts and makes the process safer It also contains extra room for additional net film rollers Figure 4 7 Operator s platform Standing on the platform may give a better overview of the work site and danger zones 4 10 COMPRESSED AIR CLEANER SYSTEM The compressed air cl...

Page 45: ... Triggered by feed rollers moving to open position 3 Feed roller slide shafts Cleans the feed rollers slide shafts located on the plastic tying unit This enables the wide film to spread over the entire bale width without any obstructions from the feed rollers due to dirty slide shafts Triggered by wrapping table in upper and lower position 4 10 2 Recommendations Minimum pressure 8 bar Maximum pres...

Page 46: ...ilter location It is recommended to use an external compressor located outside the polluted area of operation IMPORTANT To use the tractors compressor is not recommended due to insufficient compressor capacity 4 OPERATION 46 ...

Page 47: ... Ensure the tractor is equipped with a drag unit with sufficient strength NOTE Weight on draw bar 1640 Kg 3600Lb IMPORTANT Be aware of the height of the machine during transport Before set up and mounting of machine after transportation Always carry out a visual control of the machine to reveal any transport damages Be aware of danger of overturning during transport Do not exceed recommended speed...

Page 48: ...ose There are four points designed for strapping One on each hydraulic jack stand 5 1 5 Dismantling the machine General safety precautions must be taken when stripping down the machine Center of gravity might change during dismantling Secure large parts to reduce the risk of injury Be aware of overturning Hazardous waste like Oil plastic and so on must be stored in an environmentally safe way or d...

Page 49: ... drawbar 4 Fold back the wrapping table belt tensioner 5 Disconnect the PTO drive shaft and secure it in transport position 6 Disassemble the covers between the hopper and the elevator 7 Fold in the hopper side covers and secure them 8 Fold the stairs into transport position according to instructions given in section 4 2 12 Stairs 9 Raise the feed hopper lever 3 10 Secure the hopper in its upper p...

Page 50: ...on provides a brief introduction to the user interface so that you quickly can get started using the machine NOTE Software reviewed by this chapter is 0 17 03 Variations from the illustrations may occur The display unit is connected to the machine through its own cable from the machine s electro cabinet The display unit is normally mounted on a ball joint The mount may be opened so that the displa...

Page 51: ... lays net or film on the bale in the chamber Afterwards the machine continues in auto mode Start wrapping This icon starts a complete sequence in which the bale is wrapped Start bale drop This icon starts a complete sequence in which the bale is loaded off the table The sequence can be cancelled by pressing the icon again Afterwards automatic bale drop can be activated in a popup window 6 1 3 Menu...

Page 52: ...in page press menu and then the icon for Language and screen settings Choose the desired language The system will remember which language is chosen and use it as default The screen s brightness as well as key tone volume may also be set from this page 6 CONTROL SYSTEM 52 ...

Page 53: ...on for System information This page shows information about the installed software SW voltage and logged data Figure 6 4 System information screen 6 1 6 Manual controls From these pages the machine s various functions may be operated manually by pressing and holding the respective icon Page 1 6 CONTROL SYSTEM 53 ...

Page 54: ...ntrol page 1 Page 2 Figure 6 6 Manual control page 2 Run elevator low speed Run elevator high speed Run elevator and chamber Run sub conveyor transport speed Run sub conveyor recycling speed Run hopper 6 CONTROL SYSTEM 54 ...

Page 55: ... brake off on Run wrapping table belt Start bale drod Reverse cooler fan self cleaning Sound warning siren Flash signal tower Run grease pump 6 1 7 Machine settings From main page press Menu and then the icon for Machine settings This page allows you to change settings that determines the machine behaviour during operation For more information of each setting and what it is used for see section 6 ...

Page 56: ...e 6 7 Machine settings screen 6 1 8 Quick settings Figure 6 8 Quick settings Certain machine settings can also be accessed from the main page also when the machine is running in auto mode 6 CONTROL SYSTEM 56 ...

Page 57: ...ings will be stored automatically in the selected setup Figure 6 9 Presets The top of the list contains presets predefined factory setups from Orkel for several different materials These cannot be changed If the machine settings are changed when such a preset is activated a new setup will automatically be created and activated 6 1 10 Sensors From main page press menu and then the icon for Sensors ...

Page 58: ...nsor overview with status 6 1 11 Messages From main page press menu and then the icon for Messages This page shows a list containing the previous 100 operational messages including error messages 6 CONTROL SYSTEM 58 ...

Page 59: ...eft hand side respectively Figure 6 12 Time and date screen 6 1 13 User data From main page press menu and then the icon for User data This page shows data from the baling process that automatically are stored to the activated database This may be per job per customer or any other desired time interval The icon to the right at the top deletes all the data stored to the activated database 6 CONTROL...

Page 60: ... and flash drive into the control unit The text file prints directly on the flash drive when pressing the generate button The icon in the lower right corner opens the user list where customer databases can be created activated and deleted The selected database can be activated by moving the marker to the desired database and pressing the upper right icon 6 CONTROL SYSTEM 60 ...

Page 61: ...baling process so that this starts from the beginning when the machine is put in auto mode The reset does not affect the settings nor the stored user data 6 1 16 Software From main page press menu and then the icon for Reset The reset icon resets the baling process so that this starts from the beginning when the machine is put in auto mode The reset does not affect the settings nor the stored user...

Page 62: ...kel logo shows press and hold the lower right corner until Application Loader is shown l Press Update Software choose the software from the list and press Copy to Display Wait until the status line shows Done l Press Run current Software Tick off the boxes as shown to the right and then click on the icon to start the update When both green progress bars show 100 restart the system by turning off t...

Page 63: ...e Counted from completed feeding Laps of wrapping film Defines whether the system stops upon failure of wrapping sequence known as Film control US trigger distance Defines the number of rounds of film in the wrapping sequence Note not number of layers Bale on table delay Delay before the table moves to its middle position after detect ing bale Should be set shorter at higher transport speed on sub...

Page 64: ... the wrapping table belts rotates during the bale drop If activated the bale may roll further away from the machine Bale eject additional rotation Defines an additional rotation of the bale when ejected from the chamber Used to place the net film tale on top of the bale Hopper run during transport Defines whether the feed hopper runs when the bale is being transported to the wrapper May be used to...

Page 65: ... 7 6 Drive chains 71 7 6 1 Drive chains overview 71 7 6 2 Drive chains tensioning 72 7 7 Elevator and sub conveyor 72 7 7 1 Conveyor belts and feeder carrier 72 7 7 2 Adjusting the conveyor chains 73 7 7 3 Chain tensioner sub conveyor 74 7 7 4 Chain tensioner elevator F10 74 7 7 5 Ball bearings elevator 74 7 8 Baling chamber 75 7 8 1 Inspection 75 7 8 2 Adjusting the front chamber belt 75 7 8 3 Ad...

Page 66: ...e Before any maintenance or adjustments are performed on the machine we recommend you to make a con ference call to your local dealer or Orkel AS All repair work shall be carried out by a skilled mechanic 7 1 2 Safety precautions during maintenance and mechanical adjustments NOTE Due to your own safety Orkel AS recommends that all repair and maintenance work on the machine is done in daylight cond...

Page 67: ... C 158 F IMPORTANT Safeguard can only be dismounted when the machine is stopped 7 1 4 Control after repair or maintenance Check that all tools are stowed away and that all covers are mounted correctly and in place Shut down the machine and disconnect the PTO shaft prior to every machine inspection Be extra careful when performing function control on running machinery IMPORTANT Inspections simple r...

Page 68: ... before transport to a new location See section 12 5 Wheels and tyres 7 4 CHAINS The chamber chains and chain tensioner A B and C must be controlled for sufficient lubrication and cor rect tension Look for abnormal wear and tear on sprockets and chains Replace worn out parts if needed Contact your local supplier or Orkel AS directly if you have any doubts about parts that must be replaced 7 4 1 Ch...

Page 69: ...ng the nut on the bolt 3 Tighten the bolts holding the adjustable bracket when the chain tension is OK 4 Readjust the right side to find the optimal lining of the belt 5 Repeat if necessary NOTE Right side adjustment belt tracking is done by following the same general steps as described above IMPORTANT Check the chain tension after adjusting the belt tracking 7 4 2 Chain tensioner B and C Control ...

Page 70: ...uneven wear Figure 7 3 Feed hopper conveyor F10 Procedure l Loosen the four bolts holding the bracket l Untighten the counter nut and tighten the bolt on the chain tensioner until correct belt tension is achieved l Adjust both sides equally l Tighten the counter nut and the attaching bolts on the bracket 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 70 ...

Page 71: ...he rollers in the feed hopper should be without deformations and cracks Check the bearing clearances without belt tension Replace worn bearings 7 6 DRIVE CHAINS 7 6 1 Drive chains overview Figure 7 5 Drive chains left side 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 71 ...

Page 72: ...he pics below One bolt on each side of the compactor IMPORTANT The hopper halves must be lowered all the way to the ground before one can adjust the chain Figure 7 7 Adjustment bolt location both sides 7 7 ELEVATOR AND SUB CONVEYOR 7 7 1 Conveyor belts and feeder carrier Sub conveyor and elevator 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 72 ...

Page 73: ...acking of the chain is centered If the wear in the chain links is too large to achieve proper chain tension one link can be removed Figure 7 8 Elevator conveyor chain Figure 7 9 Sub conveyor Procedure l Loosen the four bolts holding the bracket l Untighten the counter nut and tighten the bolt on the chain tensioner until correct chain tension is achieved l Adjust both sides equally l Tighten the c...

Page 74: ...nsioner elevator F10 Figure 7 11 Chain tensioner F10 elevator 7 7 5 Ball bearings elevator The rollers in the elevator and belt under should be without deformations and cracks Check the bearing clearances without belt tension Replace worn bearings 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 74 ...

Page 75: ...an be retrofitted on the chamber walls Contact Orkel AS if relevant NOTE The play in the slide bearings is at the smallest when the compactor is brand new This may result in increased temperature in the bearings The bearings should therefore be checked as they might require addi tional lubrication During control and manual greasing of bearings and bushings the tractor motor shall not be running NO...

Page 76: ...cket when the belt has a correct tracking 7 8 3 Adjusting the rear chamber belt The adjustments of the rear chamber belt is done preferably from the right side of the machine Dismount the cover and safety net Figure 7 14 to get access to the adjusting bracket and bolts seen in Figure 7 17 Figure 7 14 Rear chamber adjustments Rear tension roller Adjusting the belt tracking is done by changing the d...

Page 77: ...s tance C the belt tracking will go towards A If the belt still goes towards one of the sides this operation must be carried out on the left side bearings but in reverse order If reducing the distance C the belt tracking will enter towards B Figure 7 16 Bearing point D tension roller 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 77 ...

Page 78: ...ment roller Figure 7 19 Tension roller By increasing the distance D the belt will go towards A Figure 7 19 in the chamber If decreasing the dis tance the belt will go towards B Figure 7 19 in the chamber If the tracking of the belt still goes towards one of the sides this operation must be carried out on the left side but in reverse order If increasing the distance D Figure 7 18 the belt tracking ...

Page 79: ... the clearance must be reduced A 0 1mm 7 8 5 Replacing chamber belt Clean the chamber Use a high pressure washer Remember to secure the chamber door lifting cylinders before entering the chamber Remove the damaged belt using a knife and cut the belt crosswise Be observant of the rotation direction Hook the new belt to the old one and use the chamber motor to pull the belt into place Use caution wh...

Page 80: ...for feed rollers 2 Check the chain tension and the chain condition SeeFigure 7 23 Adjust the tension by loosening the bolt and turn the nylon eccentric to add more tension to the chain Then retighten the bolt 3 Check all movable parts and bearings in the tying unit 4 Check the condition of the hydraulic hoses and couplings Examine the unit for any leakages 5 Control the free wheel function feed ro...

Page 81: ...stop handles Tighten the hinge bolts so that the handles barely returns to the start position If the hinge bolts are too loose the emergency stop handles may be triggered unnecessary Also check that the wrapping film crosses the film cutter in the center of the knife bed See Figure 7 26 Figure 7 25 Wrapping table emergency stop handles 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 81 ...

Page 82: ... wrapping table belt must be adjusted as shown in Figure 7 27 Figure 7 27 Correct belt tension wrapping table The belt tension can be changed by relocating the roller There are six alternative holes to mount the roller support Figure 7 28 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 82 ...

Page 83: ... location side of the belts For wrapping tables with a weighing cell the front belt tension can be adjusted within the slot arrow 1 by turning the adjustment bolt arrow 2 see Figure 7 29 Because of this the mounting holes are not in use Adjust belt tension by loosening the bearing red circles and adjust the screw to achieve optimal tension Re tighten the bearing afterwards Figure 7 29 Adjusting be...

Page 84: ...ixing bolts for drawbar eye 7 12 CHAMBER ROLLER BUSHINGS IMPORTANT The bushings must be controlled every 5000 bales produced or when 1000 hours of operation are reached Whatever comes first IMPORTANT The distributed load to the bearings will not be even and therefore the wear is not evenly dis tributed inside the bearing 7 12 1 Wear inspection A quick control of the degree of wear clearance might ...

Page 85: ...ter side 2 Drive chain This condition occurs on the bushings that are affected by the drive chain direction A turning point is shown in Figure 7 32 The wear is also influenced by the chamber pressure But not as excessive as for con dition 1 Thus the most wear in these conditions are located on the opposite side of the chain contact side Figure 7 32 Bushings Inspection Use a crowbar and inspect eac...

Page 86: ...s damage to the rollers axle and potential mechanical breakdown Figure 7 33 Example picture of plain bearing New bearing to the left and worn out defect bearing to the right NOTE Good practice is to change the bearings before reaching the maximum degree of wear 7 12 3 Remove sprockets The sprockets are fastened to the axle with an eccentric connection Follow this procedure to loosen the sprockets ...

Page 87: ... 8 6 1 Hydraulics Oil filter 3 pcs must be changed minimum once a year and after the first 50 hours of operation break in period 7 13 2 Hoses and connections Check the hydraulic system for any leakages and that no hoses are rubbing against sharp edges on the machine NOTE The hydraulic hoses have a limited life time We recommend to change the hydraulic hoses every six years 7 13 3 Hydraulic pump ge...

Page 88: ...ust be cleaned Inspect the amount of metal shavings on the magnetic plug If there s a lot of shavings present it s indicating excessive wear in the gear box 7 13 4 Heat exchanger Perform daily inspections of the cooling element on the heat exchanger Look for dirt and other unwanted contamination Clean if necessary 7 14 OIL CHANGE AND OIL FILTER Hydraulic oil is injurious to your health Avoid conta...

Page 89: ... filter according to the Filter procedure below 10 Drain the oil and remove the oil filter on the collector according to the Collector and cooler pro cedure 11 Refill A sticker on the oil tank indicates the applied oil type 12 Check the oil level 13 Run the compactor for a while top up if necessary 14 Dispose with the old oil according to environmental regulations Collector and cooler 1 Place an e...

Page 90: ... the drain hole 4 Remove the drain plug 5 Drain until empty 6 Clean the magnetic plug 7 Mount the gear in its original position 8 Refill with Shell Omala S2 220 9 Reinsert the plug 7 15 WELDING AND GRINDING DISCLAIMER Changes made to the frame may invalidate warranty and homologation standards By doing so you may forfeit warranty claims Any changes to the frame or machine should be avoided if poss...

Page 91: ...lothes Always keep a fire extinguisher available 7 16 SERVICE HISTORY We recommend to fill in all service maintenance work in this table Date year Service maintenance major repair Performed by Name company 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS 91 ...

Page 92: ... 8 Lubrication list Manual greasing points 102 8 1 LUBRICATION SYSTEM BEKA MAX EP 1 The compactor is equipped with a fully automatic lubrication system It lubricates the chamber roller bush ings grease and the chains oil 8 1 1 Oil lubrication mode of operation A single piston pump driven by the hydraulic pressure supplies oil to the chains through brushes which are mounted on strategic locations E...

Page 93: ...ion line to a bearing is clogged the pressure will increase 280 bar and visible grease appears on the relief valve Please check the pressure relief valve on a regular basis If visual grease is present a line or a distributor is clogged Another malfunction could be that a line is broken but then there s no visual grease on the relief valve NOTE New machine In the first weeks of operation the system...

Page 94: ...plain bearings on chamber rollers are under huge stress and force during operation It is of great importance that the lubrication system is in good working order IMPORTANT Do not operate the compactor without a proper functioning lubrication system NOTE This lubrication system has a grease level monitor that shut down the machine if the grease level is too low 8 2 REFILLING LUBRICANTS Make sure th...

Page 95: ...ease The grease lubrication system is set to a maximum delivery of 0 29cm rev However one of the pumps is adjustable PE120V Figure 8 4 Grease pump adjustment Remove plug item 2 Figure 8 4 to get access to adjusting screw 3 By turning the screw clockwise the amount is reduced 1 2 turn on the adjusting screw reduces the grease added by 0 013cm Please contact Orkel Compaction if you have any question...

Page 96: ... from the first distributor block and activate the pump until you have a constant flow from this outlet 8 3 ELECTRIC PUMP AND MAIN DISTRIBUTOR 8 4 TROUBLESHOOTING FOR BEKA MAX Problems Cause Remedy Pump does not work Fuse defective Problem with the power supply Problem with pump motor Replace fuse Replace electrical cable Replace pump motor 8 LUBRICATION 96 ...

Page 97: ...stem check Run greaser manually for one minute 1 or 2 times to lubricate the system Then restart machine and verify that the greas ing system operates as intended Grease on pressure relief valve System pressure too high Main distributor clogged or system clogged Valve relief spring defective Check the system Replace the distributor Repair clogged bearing housing Replace valve 8 5 OIL TEMPERATURE I...

Page 98: ...8 6 4 Gearbox and gears for hydraulic motors Gear oil Renolin unisyn CLP 220N 8 LUBRICATION 98 ...

Page 99: ...8 7 MANUAL LUBRICATION CHARTS 8 7 1 The compactor 8 LUBRICATION 99 ...

Page 100: ...8 7 2 Feed hopper F10 8 LUBRICATION 100 ...

Page 101: ...8 7 3 Telescopic drawbar 8 LUBRICATION 101 ...

Page 102: ...W 6 Elevator upper 1 Left and right 2 W 7 Chamber cylinder 2 Left and right 4 W 8 Chamber and bearings on rollers 4 Left and right 8 W 9 Cylinder wrapping table 2 Left and right 4 W 10 Wrapping table 3 Left and right 6 W 11 Knife arms wrapping table 6 Left and right 12 W 12 Wrapping table support roller 1 Left and right 2 W 13 Emergency stop arm wrapper 1 Left and right 2 M Telescopic drawbar No D...

Page 103: ...orage period Touch up paint is recommended to avoid corrosion 9 2 1 Long time storage If you re using grease of NLGI class 2 with EP additives extreme pressure there s no need for special pre cautions to be made regarding long time or winter storage Perform a complete lubrication service on the machine before storage If you re using a grease type according to lubrication standards but not having t...

Page 104: ...er supply 112 10 6 1 Supply block 1 112 10 6 2 Supply block 2 113 10 7 Inputs and outputs sorted by number 114 10 7 1 IO list 1 114 10 7 2 IO list 2 115 10 7 3 IO list 3 116 10 8 Inputs and outputs sorted by type 116 10 8 1 Inductive sensors 116 10 8 2 Other sensors and switches 117 10 8 3 Directional valves 117 10 8 4 Sensors 7 lead cable 118 10 8 5 Film system remote control 118 10 8 6 Radio rem...

Page 105: ...10 1 MAIN POWER SUPPLY E STOP SWITCHES AND ELECTRICAL CABINET 10 ELECTRICS 105 ...

Page 106: ...10 2 ELECTRICAL CABINET POWER SUPPLY RAIL 10 ELECTRICS 106 ...

Page 107: ...10 3 SENSORS AND MANUAL CONTROLS 10 ELECTRICS 107 ...

Page 108: ...10 4 VALVES FAN MOTORS AND PUMPS 10 ELECTRICS 108 ...

Page 109: ...se DO 1 2 X1 17 V19 Net feed motor DO 1 2 X1 18 V35 Air cleaning door OPT DO 1 2 X1 19 S17 Chamber opened DI Bk Bl Br X1 20 S18 Chamber closed DI Bk Bl Br X1 21 NOT IN USE X1 22 NOT IN USE X1 23 Sensor supply DO X X 10 5 2 IO block 2 Loc ID Description Type Hi Mid Low X2 1 V01 Sub conveyor bypass DO 1 2 X2 2 V37 S conveyor F hopper speed PWM 1 X2 3 V37 S conveyor F hopper speed FB FB 2 X2 4 V32 Ch...

Page 110: ... Chamber pressure AI Wh Br X3 6 S29 Feed hopper US sensor AI Gy Bl Br X3 7 S44 Feed hopper start DI C Gn X3 8 S45 Feed hopper stop DI C R X3 9 NOT IN USE X3 10 F25 control supply 5V REF C Br X3 11 NOT IN USE X3 12 NOT IN USE X3 13 S16 Chamber dampening DI Bk Bl Br X3 14 S22 Net knife closed DI Bk Bl Br X3 15 NOT IN USE X3 16 S47 Thermo switch DI R Y X3 17 Cable detection DI X12 8 X3 18 NOT IN USE ...

Page 111: ...5 21 NOT IN USE X5 22 NOT IN USE X5 23 Sensor supply DO X X 10 5 5 IO block 6 Loc ID Description Type Hi Mid Low X6 1 V30 Wrapper speed PWM 1 X6 2 NOT IN USE X6 3 V30 Wrapper speed FB FB 2 X6 4 NOT IN USE X6 5 V53 Flip change direction DO 1 2 X6 6 V54 Flip check right DO 1 2 X6 7 V55 Flip check left DO 1 2 X6 8 NOT IN USE X6 9 NOT IN USE X6 10 NOT IN USE X6 11 NOT IN USE X6 12 NOT IN USE X6 13 NOT...

Page 112: ... Stop OPT DI Wh X7 17 Cable detection DI X13 2 X7 18 NOT IN USE X7 19 S11 Film sensor 1 PI A Bl X7 20 S12 Film sensor 2 PI A Gn X7 21 S34 RF remote ctrl Drop OPT DI Bk X7 22 S46 RF remote ctrl Aux OPT DI Gy X7 23 NOT IN USE 10 6 POWER SUPPLY 10 6 1 Supply block 1 Loc Terminal block function Comment X10 0 Fuse wrapper guard valve 3 A X10 1 Fuse display unit 3 A X10 2 Fuse lights alternator 10 A X10...

Page 113: ...Nbus high 870 831 X13 14 CANbus low 870 831 X13 15 CANbus low 870 831 10 6 2 Supply block 2 Left Middle left Middle Middle right Right Left W guard valve Display unit Br To X13 9 To X13 5 Cooler fan R E stop relay 1 E stop relay 3 Battery positive Battery negative Sensor S14 Wh Chamber CU 4 1 Chamber CU 4 3 Cooler fan Bk Wrapper CU 4 1 Wrapper CU 4 3 LED lamp y To X1 11 To X5 11 LED lamp y To X2 1...

Page 114: ...OUTPUTS SORTED BY NUMBER 10 7 1 IO list 1 All sensors ID Description Loc Type Hi Mid Low S01 Bale on wrapping table X5 19 DI A Wh S03 Table middle position X5 20 DI Bk Bl Br S05 Wrapping arm home position X6 19 DI A Bk A Y A R S07 E Stop redundancy input X2 16 DI X13 3 S08 Wrapping arm stop X6 20 DI A Br S09 Table lower position X6 22 DI Bk Bl Br S10 Table upper position X6 23 DI Bk Bl Br S11 Film...

Page 115: ...HIC3 ID Description Loc Type Hi Mid Low V01 Sub conveyor bypass X2 1 DO 1 2 V02 Chamber open X1 1 DO 1 2 V03 Chamber close X1 2 DO 1 2 V04 Wrapper bypass off X1 3 DO 1 2 V05 Table up X5 1 DO 1 2 V06 Table down X5 2 DO 1 2 V07 Run wrapping table X5 3 DO 1 2 V08 Net knife cut X1 14 DO 1 2 V09 Wrapping arm slow X5 7 DO 1 2 V10 Wrapping arm fast X5 8 DO 1 2 V11 Film knife open X5 14 DO 1 2 V12 Film kn...

Page 116: ...ck right X6 6 DO 1 2 V55 Flip check left X6 7 DO 1 2 V56 Auger bypass X5 16 DO 1 2 10 8 INPUTS AND OUTPUTS SORTED BY TYPE 10 8 1 Inductive sensors Inductive sensors ID Description Loc Hi Mid Low S03 Table middle position X5 20 Bk Bl Br S05 Wrapping arm home position X6 19 A Bk A Y A R S08 Wrapping arm stop X6 20 A Br S09 Table lower position X6 22 Bk Bl Br S10 Table upper position X6 23 Bk Bl Br S...

Page 117: ...conveyor bypass X2 1 1 2 V02 Chamber open X1 1 1 2 V03 Chamber close X1 2 1 2 V04 Wrapper bypass off X1 3 1 2 V05 Table up X5 1 1 2 V06 Table down X5 2 1 2 V07 Run wrapping table X5 3 1 2 V08 Net knife cut X1 14 1 2 V09 Wrapping arm slow X5 7 1 2 V10 Wrapping arm fast X5 8 1 2 V11 Film knife open X5 14 1 2 V12 Film knife close X5 15 1 2 V17 Net feed rollers open X1 15 1 2 V18 Net feed rollers clos...

Page 118: ...e control Radio remote control ID Description Loc Hi Mid Low S33 RF remote ctrl Stop OPT X7 16 Wh S34 RF remote ctrl Drop OPT X7 21 Bk S46 RF remote ctrl Aux OPT X7 22 Gy 10 8 7 Proportional valves Proportional valves pump servo and grease pump PWM ID Description Loc Hi Mid Low V13 Grease pump X5 4 Bl V13 Grease pump FB X5 5 Br V30 Wrapper speed X6 1 1 V30 Wrapper speed FB X6 3 2 V32 Chamber speed...

Page 119: ...e direction X6 5 1 2 V54 Flip check right X6 6 1 2 V55 Flip check left X6 7 1 2 V56 Auger bypass X5 16 1 2 10 8 9 Cable detection Cable detection Automatic controller identification ID Description Loc Hi Mid Low Cable detection X3 17 X12 8 Cable detection X7 17 X13 2 10 ELECTRICS 119 ...

Page 120: ...10 9 SENSOR OVERVIEW 10 ELECTRICS 120 ...

Page 121: ...e PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S18 Chamber closed position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S19 Feed rollers open position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm 2 sensors in series S20 Feed rollers closed position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 mm S22 net knife in closed position Inductive PNP Pepperl Fuchs NBB8 18GM50 E2 V1 3 8 m...

Page 122: ...mote control flip up Switch NO F25 only S43 Remote control flip down Switch NO F25 only S44 Remote control hopper start Switch NO F25 only S45 Remote control hopper stop Switch NO F25 only S46 RF Remote control aux input Switch NO Optional S47 Thermo switch Switch NO Thermostatic switch 10 ELECTRICS 122 ...

Page 123: ...ying unit sub conveyor and feed hopper 126 11 1 4 Hydraulic diagram list 126 11 2 Valve overview 128 11 2 1 Valve chart for Hi X 128 11 2 2 Valve list for Hi X 129 11 1 HYDRAULIC DIAGRAM Please refer to section 11 1 1 Complete diagram and section 11 1 4 Hydraulic diagram list for the Hydraulic diagram list with components 11 HYDRAULICS 123 ...

Page 124: ...11 1 1 Complete diagram 11 HYDRAULICS 124 ...

Page 125: ...11 1 2 Wrapping table chamber and elevator control 11 HYDRAULICS 125 ...

Page 126: ...24Vdc Resistance in Ohms Comment V1 Digital valve Comatrol SV 15 34 04 1 38 A 17 V2 Digital valve Comatrol SV 15 34 05 1 38 A 17 V3 Digital valve Comatrol SV 15 34 05 1 38 A 17 V4 Digital valve Comatrol SV 15 34 04 1 38 A 17 V5 Digital valve Comatrol SV 15 34 05 1 1 A 22 V6 Digital valve Comatrol SV 15 34 05 1 1 A 22 V7 Digital Comatrol EVK 06 C5 1 1 A 22 11 HYDRAULICS 126 ...

Page 127: ...e Comatrol PSV10 NC 0 9 A 200 mA min 16 V31 Buzzer Fulleon ROLP SV W S 32 mA V32 Servo solenoid Samhydraulik SH6V 0 68 A 230 mA min 24 6 V33 Relay Bosch 0 332 209 206 896 0 1 A 215 Sinking output V34 Relay Bosch 0 332 209 206 896 0 1 A 215 Sinking output V35 Digital valvevalve Camozzi U77 0 15 A 160 Sinking output V36 Proportional valve Comatrol PSV1 NC 0 9 A 250 mA min 17 V37 Proportional valve C...

Page 128: ...11 2 VALVE OVERVIEW 11 2 1 Valve chart for Hi X 11 HYDRAULICS 128 ...

Page 129: ...pper speed In cabinet on valve block M2 Feed hopper transport safety valve Feed hopper cylinder right hand side M3 Feed hopper transport safety valve Feed hopper cylinder left hand side P1 Wrapper speed high In cabinet on valve block P2 Wrapper speed low In cabinet on valve block P3 Wrapping table tilt speed In cabinet on valve block P4 Film cutter left speed In cabinet on valve block P5 Film cutt...

Page 130: ...8 18GM50 E2 V1 Feed hopper Ultrasonic analogue Pepperl Fuchs UC2000 30GM70 IE2R2 V15 Wrapping table Ultrasonic digital 70 cm def Microsonic mic 130 D TC Oil temperature PT1000 FuehlerSysteme EF5 E 20 5 Oil level Photoelectric lever Carlo Gavazzi VP04EP Chamber pressure Pressure 0 600 bar IFM PT5460 Elevator pressure Pressure 0 250 bar IFM PT5401 12 2 POWER TAKE OFF Maximum torque 2900 Nm Speed 850...

Page 131: ...i lb in Wheel nuts torque 450 Nm 12 6 DIMENSIONS AND WEIGHT 12 6 1 Measurements Net weight F10 telescopic drawbar 9960 kg Allowed total weight 12500 kg Allowed vertical load on drawbar 2500 kg Height F10 telescopic drawbar transport mode 4100 mm Height F10 telescopic drawbar operating mode 3900 mm Length F10 telescopic drawbar transport mode 8740 mm Length F10 telescopic drawbar operating mode 107...

Page 132: ...12 6 3 Dimensional sketch F10 operating mode 12 SPECIFICATIONS 132 ...

Page 133: ...12 6 4 Dimensional sketch F10 transport mode 12 SPECIFICATIONS 133 ...

Page 134: ... the feed hopper to the chamber F Feed hopper The feed hopper is made for loading material into which is fed into the chamber via the elevator It is mounted at the back of the compactor and comes in several types F5 F10 F25 The number indic ates the loading capabilities of the hopper in m P Plastic tying unit Placed on top of the chamber responsible for feeding film into the chamber so that the ba...

Page 135: ... on the wrapping table by rotating the arms around the bale Safety features are mounted on the arms so that the emergency stop is triggered if something hits the safety features Wrapping table The wrapping table is placed at the front of the compactor and retains the bale while it is being wrapped in film by the wrapping arms After this process is completed the wrapping table tilts forward so that...

Page 136: ...s 55 D Daily checklist 38 F Film roller Installing a new film roller 42 H How to use this manual 13 Hydraulics Recommended grease 97 Recommended oil types 23 Valve chart 128 L Lubrication Approved lubricants 88 97 Greasing 39 75 97 102 Lubrication charts 13 99 INDEX 136 ...

Page 137: ...M Maintenance 13 65 67 INDEX 137 ...

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