Orival OR-02-PE Operation And Maintenance Manual Download Page 48 | Manualshive

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Orival OR-02-PE Operation And Maintenance Manual Download Page 48

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Summary of Contents for OR-02-PE

Page 1: ...OPERATION AND MAINTENANCE MANUAL OR SERIES FILTERS ORIVAL INC 213 S Van Brunt St Englewood NJ 07631 Tel 201 568 3311 Fax 201 568 1916 YELLOW REV 07 2006...

Page 2: ...4 IE OR 04 PE OR 04 BE OR 06 IE OR 06 PE OR 06 BE OR 08 IS OR 08 PS OR 08 BS OR 08 PE OR 08 BE OR 10 IS OR 10 PS OR 10 BS OR 10 PE OR 10 BE OR 12 IS OR 12 PS OR 12 BS OR 14 IS OR 14 PS OR 14 BS OR 16...

Page 3: ...0 Electrical 11 98 Control System Schedule of Preventive Added operation of Automatic 03 99 Maintenance Inspection Built In By Pass Valve Piping Connections Added Installation Drawings 10 2000 Spare P...

Page 4: ...1120 Tubing Wiring Connections One Valve Pistonless Filter 10 EL1130 Tubing Wiring Connections Two Valve Pistonless Filter 11 EL1140 Tubing Wiring Connections Two Valve Piston Filter 12 EL1150 Tubing...

Page 5: ...re 22 7 Schedule of Preventive Maintenance and Inspections 23 8 Electrical Control System By Pass Valve Control System Schematic 24 OMNITROL 2000 25 OMNITROL 500 25 OMNITROL 100 25 9 Troubleshooting 2...

Page 6: ...Control Conversion 35 Model OR 02 PE Pneumatic Control Drawing 37 Typical Pneumatic Conversion Control Drawing Three Rinse Valve Piston Filter Shown 38 12 2 Using a Controlled Outlet Valve 39 12 3 Us...

Page 7: ...ing is the hydraulic piston assembly see EQUIPMENT DATA SHEET for more information Operating with filtered water supplied by the filter its purpose is twofold During the rinse cycle the hydraulic pist...

Page 8: ...Flow Pattern When the Controller senses DPS contact closure it energizes the coil of a 2 way normally closed Solenoid Valve The energized Solenoid Valve relieves pressurized water from the control sta...

Page 9: ...loses and pressure is restored in the top chamber of the manifold via an orifice connecting the two chambers of the manifold Pressure is restored on the upper portion of the rinse valve diaphragms cau...

Page 10: ...2 port on the hydraulic motor chamber end of the filter see Figure 3 1 2 Attach a 2 drain line to an adequately sized drain as described in Section 3 2B as shown in dashed lines in Figure 3 1 NOTE RI...

Page 11: ...in the hole in the filter housing To facilitate installation silicone grease may be applied to the O ring 7 Reinstall nuts on the studs to secure the piston and tighten evenly 8 Place the PVC shield...

Page 12: ...valve E Differential Pressure Switch Mounting and Connections NOTE Most filters come equipped with the standard DPS pre wired and pre mounted to the Controller On drawings found in this manual the sta...

Page 13: ...s the 3 way valve allows for three independent pressure sources to be individually monitored with the use of a single pressure gauge The 3 way valve serves as a selector to three ports located on alte...

Page 14: ...lter opposite the cover Note During normal filtering only operation the hydraulic motor chamber pressure should be equal to the inlet pressure During the rinse cycle the hydraulic motor chamber pressu...

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Page 20: ...ze 4 An outlet isolation valve must be installed in all applications 5 An inlet isolation valve must be installed in situations where the pressure source cannot be shut down for maintenance 6 Inlet an...

Page 21: ...uitable atmospheric drain For best results this line should not be connected to the rinse valve drain lines or header 3 3 UPSIDE DOWN INSTALLATION Installation of an on line or bypass model filter is...

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Page 26: ...around the filter for maintenance as indicated on the included FILTER DATA SHEET 4 2 START UP 1 Slowly open the inlet isolation valve to the filter allowing the filter to pressurize 2 For models with...

Page 27: ...outine inspection of proper filter operation Emergency cleaning of the filter Troubleshooting start up Drainage of the filter prior to maintenance 5 1 OMNITROL 2000 Controller The manual rinse is acti...

Page 28: ...he area around the filter In order to prevent any damage to surrounding equipment or property it is recommended that a drain line equipped with a manual valve be installed at the lowest available port...

Page 29: ...tached to the By Pass Valve The valve will open After a few seconds rotate the Manual Override Knob back to its original position to close the By Pass Valve Pilot operated By Pass Valve Optional Rotat...

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Page 31: ...is the latest generation of controls available It provides for control of up to ten filters or functions and includes many options The OMNITROL 500 is a powerful controller which provides for control...

Page 32: ...low the differential to increase to the preset value and monitor operation 3 If it is not increasing or is increasing very slowly shut down the filter and extract the fine screen Carefully inspect the...

Page 33: ...e that the inlet pressure during the rinse cycle is greater than the minimum required see Section 3 2 A If not the pressure must be greater Contact your Orival representative for assistance 13 Check t...

Page 34: ...unplug this orifice using a rigid piece of wire 5 If flow is present at line pressure the rinse valve actuators should be replaced 9 3 The filter cycles continuously rinse valves open and close repea...

Page 35: ...ration of the coarse and fine screens 4 Installation is in the reverse order of removal 10 2 FINE SCREEN REMOVAL AND INSTALLATION 1 Remove the coarse screen as described in Section 10 1 2 For filters...

Page 36: ...ats firmly into position With larger multi sectioned screens care must be taken to insure that the back end of the screen is centered over the back bulkhead s disc before trying to set the screen in p...

Page 37: ...or the rinse valve and hydraulic piston if so equipped have been provided with the documents for the filter The following three 3 pages depict typical filter assemblies and indicate proper part descri...

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Page 41: ...ity precludes the use of water in the Control System Dry filtered compressed air is distributed as the working fluid in the Control System rather than water The pneumatic control system utilizes most...

Page 42: ...f tank to the piston 6 For freeze protection installations only remove the 3 way mini valve with both tubing connections from the filter s outlet if present and discard 7 For freeze protection install...

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Page 45: ...ld is relocated on the external water source line When a rinse cycle is required a valve on the external source line is opened as the COV is closed The filter s flow to the outlet is stopped and the h...

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Page 49: ...r chamber pressure during the rinse see section 3 1 F for additional information The hydraulic motor chamber pressure ideally should be about 25 40 of the inlet pressure during the rinse The other way...

Page 50: ...several manual rinse cycles while observing the piston s pin and making adjustments to the flow control needle valve The ideal adjustment is reached when the pin reaches the end of its stroke just as...

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