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O WN ER' S MA NUA L - 13

8. Disconnect the vehicle’s battery ground terminal.
9. Connect power wires to the amplifier (ground first, then 12 V(+)

and REM). Power wire must be fused near the battery. Be sure to
remove the fuse from the fuse holder at this time.

10. Connect the RCA and speaker wires to the amplifier. Check the

quality of your speakers and signal connections. This will
determine the ultimate performance of your Orion amplifier.
Refer to the Signal Input and Output Level Controls and Speaker
Connections  sections  of  this  manual  for  correct  wiring  instruc-
tions.

11. Reconnect the ground terminal to the battery after power,

speaker, and RCA connections are completed.

12. Set crossovers. Refer to the Internal Crossover Configuration

section of this manual for detailed instructions.

13. Set gain control to a low level before turning on the amplifier.

Adjust gain control as needed after the system is playing.

(seeadjusting the sound of the system)

14. Once satisfied that all connections and settings are correct,

install the fuse located near the vehicle’s battery and proceed to 
the Testing the System section of this manual.

15. After all connections and adjustments are made, install end

caps if they are to be used.

WARNING!

 Never exceed the recommended fuse size of this ampli-

fier. Failure to do so will result in the voiding of your warranty and 
possible damage to the amplifier.

Step By Step Installation

NOTE: 

Connect all input, power and speaker connections to ampli-

fier before mounting the amplifier in its final location.
1. Determine the location for the amplifier. Refer to the Choosing

Mounting Locations section of this manual for detailed informa-
tion.

2. Decide on the system configuration for your amplifier. For system

suggestions,  refer  to  the  Speaker  Connections  section  of  this
guide.

3. Run all the wires from the amplifier location to the speakers,

source unit, and battery. Do not connect the battery at this time.
Be sure to run RCA’s and power and speaker wires away from
factory electrical wires and system as they pose a great potential
for induced system noise.

4. Remove end caps before mounting the amplifier (see figure 11,

previous page).

5. Pre-drill amplifier mounting holes. Be sure to “think before you

drill”. Gas tanks, fuel lines, and other obstructions have a nasty
way of hiding themselves. For best results use a marking pen to
mark  the  mounting  holes  and  pre-drill  these  holes  with  a
standard 1/8” drill bit.

6. Mount the amplifier. Make sure the amplifier is mounted on a flat

surface. If this is not possible, do not over tighten the screws so
that the chassis of the amplifier is twisted or bent.

7. Turn the vehicle’s key switch to the off position.

Summary of Contents for XTR1000.4

Page 1: ...Amplifier OWNER S MANUAL MODEL XTR500 4 XTR750 4 XTR1000 4 XTR2500 4 XTR1700 4...

Page 2: ...the System 14 Adjusting the Sound of the System 14 15 Amplifier Visual Troubleshooting 15 16 Troubleshooting Tips 17 19 Introduction 2 What s in the Box 2 Practice Safe Sound 2 End Panel Layouts 3 4...

Page 3: ...3 or 2 channel operation with a maximum power capability of 750 Watts RMS into two 4 Bridged Loads XTR1000 4 165 Watts per channel four channel amplifier with built in high pass and low pass 12dB oct...

Page 4: ...5kHz 500Hz 15kHz 8 X Over cross over Channels 1 2 3 4 activates LPF low pass crossover Full all pass or HPF high pass crossover 9 Low pass filter Channels 1 2 3 4 adjusts the frequency of the crossove...

Page 5: ...s RMS x 4 at 2 ohm and 1 THD N XTR2500 4 REM this terminal turns on the amplifier when 12 volt is applied Connect it to the remote turn on lead of the head unit or signal source If a 12 volt remote tu...

Page 6: ...0Watts MAX Music Power Input Sensitivity rms Supply Voltage Range 200mV to 4V 9 to 16V Protection Thermal DC offset reverse polarity short protection under voltage over voltage Amplifier Section XTR50...

Page 7: ...s minor deviations from the recom mended frequency ranges can provide superior results depending on your speaker locations and your vehicle acoustics Setting crossover frequencies higher than recommen...

Page 8: ...tentially cause woofer damage due to over excursion NOTE While the amplifier allows up to 18dB of boost it is possible to clip the amplifier with comparatively low output levels in other frequency ran...

Page 9: ...sis of the vehicle improves the ability of the battery to supply power to the amplifier This is recommended because the current delivery of the factory electrical system was designed only to accommoda...

Page 10: ...are indepen dently adjustable between channels 1 2 and 3 4 Two channel or four channel input can be used for this configu ration For source unit fading use the four channel input mode Channel 1 2 and...

Page 11: ...d on all components and frequencies must not overlap WARNING Failure to observe these requirements may result in damage to the amplifier Figure 5 Figure 5 NOTE To get full output in this configuration...

Page 12: ...type of mounting will yield the best cooling due to the convection effect of the amplifier chassis General Precautions and Installation Tips WARNING Be careful not to cut or drill into gas tanks fuel...

Page 13: ...homework papers located on top of the amplifier do not improve air flow and may become damaged Tools of the Trade Listed below are the majority of the tools required to perform an installation Having...

Page 14: ...the recommended fuse size of this ampli fier Failure to do so will result in the voiding of your warranty and possible damage to the amplifier Step By Step Installation NOTE Connect all input power a...

Page 15: ...m the amplifier When using active crossovers on midrange and tweeters do not use crossover frequencies lower than recommended If the system is not configured properly refer to the Internal Crossover C...

Page 16: ...12 Enjoy your awesome Orion sound system Amplifier Visual Troubleshooting Your new XTR amplifier has three indicator lights LED s mounted on the top plate of the amplifier as seen in the next figure T...

Page 17: ...rrent and may result in overheat ing This can be avoided by using speakers or wiring methods that result in an load greater than the amplifiers minimum load input The amplifier can also overheat if it...

Page 18: ...ed instructions Audio input not connected Speaker wires not connected Loose or poor audio input Loose power connections Thermal protection engages when amplifier heat sink temperature exceeds 75 C 167...

Page 19: ...g cancellation at low frequencies Crossover set incorrectly Reset crossovers Refer to the Internal Crossover Configuration section of this manual for detailed instructions Check speaker polarity and f...

Page 20: ...speaker impedance load if below 2 rewire speakers to achieve higher impedance Speaker is blown with shorted outputs Check system with known working speakers and fix or replace as needed Actual current...

Page 21: ...purpose for which it was designed and does NOT COVER the following or COD will be REFUSED What is not covered Subsequent Damage to other components Damage through negligence misuse accident or abuse R...

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