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Orion RKS400F-S Operation Manual Download Page 1

 

 

Operation Manual 

Circulation-Type Liquid Cooler 

ORION Unit Cooler 

 

RKS400F-S 
RKS500F 
RKS750F 
 
 

 

 

 

CAUTION

 

●

This cooler is designed for industrial use. Handle with care.   

●

Please read this manual carefully and operate this equipment 
accordingly.  

●

Retain this manual for future reference. 

 

The product warranty is printed at the end of this manual. 

Be sure to keep it in a safe place. 

 

This manual is comprised of two sections. 
Operation Guide ················· Pages 1 - 
Installation Guide ············· Pages 37 - 

 

*Photo: RKS750F 

03107377010 

Summary of Contents for RKS400F-S

Page 1: ...e Handle with care Please read this manual carefully and operate this equipment accordingly Retain this manual for future reference The product warranty is printed at the end of this manual Be sure to keep it in a safe place This manual is comprised of two sections Operation Guide Pages 1 Installation Guide Pages 37 Photo RKS750F 03107377010 ...

Page 2: ...r reading this operating manual be sure to keep it where anyone who needs to refer to it may find it easily When either transferring or loaning out this product keep the operation manual affixed to it in a clearly visible place so that the new user can refer to it in order to ensure safe and proper operation Warning Symbols T T symbols inform you of a WARNING or CAUTION to observe The illustration...

Page 3: ...e Layout 7 Operating Procedures 9 Safety Devices 16 Monitoring 17 Parameters 18 Inspection and Maintenance 23 Water Quality Management 26 Troubleshooting 27 Storing the Product Preparing for winter or for other extended periods of non use 32 Expendable Parts 33 Maintenance Intervals of Main Parts 34 Disposal 35 After sale Services 35 Options 36 ...

Page 4: ...lean this equipment Water contact may result in fire or electric shock Do not damage or modify the power cord Do not place heavy objects on the cord heat the cord stretch the cord or allow the cord to become caught Damage to the cord may result in electric shock or fire If this equipment operates abnormally shut off operation and contact your dealer or service specialist for advice Continued opera...

Page 5: ...r place objects on this equipment Overturning of equipment may result in injury or spillage Spillage may in turn result in electricity leakage Do not use flammable sprays in the vicinity of this equipment Also do not place flammable objects in the vicinity of this equipment Sparks generated by switch action may ignite flammable material Don t touch the fin when cleaning the condenser Otherwise can...

Page 6: ...ndustrial use ethylene glycol Alternatively if RO treated deionized is used the water should have an electrical conductivity of at least 1 μS cm low purity Only use with designated waters Cooling non approved fluids can result in product damage leaking and possible electric shock or electrical shorts 1 If groundwater is to be used have the groundwater checked and only use water that falls within t...

Page 7: ...ivate and can cause damage to the compressor 5 Confirm there is no dirt on the water piping and foot valve 6 Always keep the water clean inspect the water circuits monthly and replace the water when necessary See Water circuit inspection on page 25 for details 7 Clean the condenser filter monthly Refer to Page 24 Clean the condenser filter CAUTION Always cut off the main power before starting main...

Page 8: ... removed Touching components inside the product may lead to injury or electric shock 12 Do not operate the product with the pump water circuit blocked Operating with the water circuit closed can damage the pump and heat generated from the product can cause piping to become deformed and cause water leaks It could also cause freezing in the evaporator which could lead to breakdown or water leakage 1...

Page 9: ...xternal Appearance External View Front Pump priming port Priming port cap Control Plate Power cord access holeφ30 incl grommet Water inlet Rp3 4 Drain M10 Drain plug Water outlet Rp3 4 Specification plate Rear Condenser filter and Condenser ...

Page 10: ...Stopped ON OFF switch Operation stop of chiller Reset switch Error alarm reset or error buzzer stops Set switch Press briefly To display the current water temperature setting Hold down for 2 seconds To change the water temperature setting Temperature adjustment switches Press to adjust the water temperature setting Increase the setting Decrease the setting ...

Page 11: ...shock Always power this unit on its own unshared power socket Also do not splice other power connections to the middle of the power cord Do not use an extension cord And do not use a multi outlet adapter Failure to follow this warning can lead to fire or electric shock RKS400F S CAUTION Do not start or stop the unit by plugging in or unplugging the power cord Doing so can lead to an electric shock...

Page 12: ...ction of an automatic water supply Priming the Pump 1 Confirm that there is no dirt or other material clogging the strainer assembly on the water intake side of the water piping 2 Wet the pump priming port gasket with water beforehand to make it slippery 3 Slowly add water from the pump priming port until the water intake piping and pump are filled 4 After filling be sure to hand tighten the pump ...

Page 13: ...rrent water temperature setting will flash in the display 2 Enter the desired water temperature setting by pressing the temperature adjustment switches Note that the temperature setting range is 5 25 3 Press the SET switch The display will return to the measured temperature mode and the setting is complete 3 Press the ON OFF switch The Operation lamp green will light and the product will be operat...

Page 14: ...duct parameter F2 Local remote operation priority is set to 0 local operation only then the product cannot be operated from the remote control The factory default for this setting is 2 See page 20 for information on how to change parameter settings Frequently turning on and off the product can damage it After stopping the product wait at least 3 minutes before starting again Remote Operation Mode ...

Page 15: ... 14 and 15 are shorted and the product is running Press the cooler ON OFF switch on the control plate or turn OFF the remote control switch open terminals 14 and 15 to turn off the product 2 When the remote switch is OFF terminals 14 and 15 are open and the product is running Press the cooler ON OFF switch on the control plate or turn ON the remote control switch short terminals 14 and 15 for at l...

Page 16: ...ng appears briefly for a few seconds in the digital display Resetting after an alarm 1 Press the RESET switch Correct the problem that caused the alarm and then press the RESET switch IMPORTANT Contact your dealer promptly if the same alarm occurs repeatedly Repeated occurrence indicates that there may be a problem with your system ...

Page 17: ...addition to this display the following alarm signals will be generated and warning signals will not be output Notes Regarding Usage 1 Keep the water consistently clean by periodically washing and cleaning components of the water circuit and condenser etc 2 In the event that a built in safety device activates and the product shuts down be sure to note the displayed error code before cutting off pow...

Page 18: ...n to stop E 02 Compressor intake temperature sensor Off Off This safety function will be activated if there is an abnormal drop in the temperature of the refrigerant returning to the compressor due to the water quantity being low or times when pump operation is not working and will cause the electric circuit to be cut off and product operation to stop E 04 Fuse Off Off If there is an overcurrent c...

Page 19: ...justment switch to display and and in turn and the Temperature Adjustment switch to display and and in turn Alternate display of and the accumulated operating hours Unit 100Hr Alternate display of and the last alarm Alternate display of and the first alarm before the last Alternate display of and the second alarm before the last Alternate display of and the third alarm before the last Alternate di...

Page 20: ...ay panel Display alternates between F5 and the set value of 1 3 Press and hold the SET switch for 5 seconds Shown on the display panel 1 will be continuously displayed 4 Press the or switch so that 1 changes to 0 Shown on the display panel 0 will be continuously displayed 5 Press the SET switch The new setting will be locked on Shown on the display panel Display alternates between F5 and the set v...

Page 21: ...0 500 Hr filter replacement warning enable 0 1 1 1 F99 Setting lock 0 1 1 0 Parameter Function Details F1 Blackout or power cutoff recovery setting relevant parameter F2 The product recovery pattern after a power outage can be selected F1 Setting Description Operation status before power outage Operation status after power recovery Display after power recovery 0 Manual Recovery Product running All...

Page 22: ... 13 when an alarm signal is generated Factory default setting 0 1 Regardless of this setting the contacts will be open when the main power is removed F5 Audible alarm enable disable Relevant parameter F6 Enables or disables audible alarm for when alarm conditions arise F5 set value Description 0 1 Audible alarm disabled 1 Audible alarm enabled Factory default setting 1 1 A 0 setting will cause F6 ...

Page 23: ...on startup there will be no alarm signal output even if the temperature exceeds the F22 or F23 set values After operation startup and once the water temperature initially enters the range set with F22 and F23 the alarm signal will be output if the temperature subsequently goes out of the range determined by F22 and F23 again In case of a queued sequence the output of the occurring alarm can be can...

Page 24: ...filter replacement warning enable disable The 500 Hr filter replacement warning indicates the condenser filter cleaning period If the product operating time exceeds 500 hours will be displayed on the control plate The product can continue to operate while this warning is displayed See pages 27 Troubleshooting for further details F30 settings Description 0 Alarm disabled 1 Alarm enabled Factory def...

Page 25: ...S Keep hands clear of fans when cleaning the condenser Touching the fan may result in injury IMPORTANT In order to ensure that this product fully demonstrates its capabilities regularly check and maintain the condenser its filters and the water circuit and perform cleaning as needed Poor maintenance may activate the safety system or cause failure in addition to lower thermal efficiency and poorer ...

Page 26: ...ed Monthly Inspection and Maintenance 1 Clean the outside of the cooler Use neutral detergent 2 Clean the condenser filter Clean with a vacuum cleaner If stronger cleaning is needed wash with water and neutral detergent Then let dry in the sun 3 Clean the condenser 1 Remove the condenser filters 2 Clean the condenser with a long haired brush or an air gun IMPORTANT Dust accumulation on the condens...

Page 27: ...should be replaced once every 3 months 1 Foreign matter stuck to the inner wall of the water tank 2 Slime is detected if a finger is run across the inner wall of the water tank 3 Foreign matter is either floating on or is inside the water in the tank 4 There is sediment or sludge in the water tank 5 There is an odd smell 6 The water is an odd color See page 26 Water Quality Management in order to ...

Page 28: ...k should be replaced once every 3 months For further information on regular inspections see the section on Regular Inspections and Maintenance 3 Refer to the following chart in order to avert future trouble Condition of working water Description of trouble Procedures to take The working water has chloride ion or other corrosive components The presence of chloride ion or other corrosive components ...

Page 29: ...h is Turned ON Condition Cause Corrective Action Product doesn t run and the Operation lamp remains off Controller is defective Protective device is defective Fuse is blown Replace the controller Refer to protective device explanations on the next page Operation lamp is on but the compressor is not running Power voltage is low Electromagnetic contactor is bad Provide the rated voltage Replace the ...

Page 30: ...perature sensor failure measured temperature low All stopped Blinking Manual E12 Liquid temperature sensor failure measured temperature high All stopped Blinking Manual E13 Memory error All stopped Blinking Power on E14 Power suspension recovery All stopped Alternate displays Manual E15 Other error All stopped Blinking Manual The symbol for signals indicates that a signal is output and the symbol ...

Page 31: ...es such as when the heat load is low the temperature may drop 2 0 Ԩ below the set temperature There is no problem with the product as long as the temperature rises up again to the set temperature The warning will automatically be canceled when the water temperature returns to within the set temperature range C08 Compressor stop less than 3 minutes The water volume in the water tank is larger than ...

Page 32: ...th your dealer if a problem cannot be resolved by following the above mentioned measures If the power source is cut off less than 2 seconds after the remote operation switch is turned OFF E14 will be displayed Therefore please wait at least 2 seconds after turning OFF shorting the remote operation switch before cutting off power to the product Errors that occurred previously can be reviewed See pa...

Page 33: ...er or product specialist Continuing to run the product while operation is abnormal may result in fire or electric shock Be sure to cut the power to the power before taking corrective actions or resetting any of the safety devices Leaving power on may result in electric shock or in injury from the fan Removing the Front Cabinet Panel 1 Remove the screws holding the cabinet 2 front screws 2 Pull out...

Page 34: ... out 4 Remove the drain plug 5 After water is drained replace the pump priming port cap strainer assembly and drain plug 3 After having drained the water from the product cover the product with a vinyl or other type of cover in order to keep out dust and dirt and then store the product 4 Before using the product after it has been stored for a long period check each component for abnormalities and ...

Page 35: ...500F 8 03091749010 Condenser filter for RKS750F 9 18502113040 Glass fuse 2 For controller 125V 1A RKS450F S Fuse is blown 10 18502123040 For controller 250V 1A RKS500F 750F 1 Indicates the time when the chance of failure due to wear increases The specific maintenance cycle will depend on factors such as the operating environment and therefore components might not require replacement at the exact l...

Page 36: ...S750F 10 0A000914000 Evaporating pressure regulator RKS400F S 750F 11 0A000968000 RKS500F The indicated interval time is the time when the possibility of reaching the wear failure occurrence range becomes higher Since the aforementioned interval time may defer depending on the installation environment it may not be always necessary to replace the subject parts when the interval time has come Howev...

Page 37: ...ncerning the product handling contact your dealer rather than attempting to fix it yourself About Functionality Service Components Functionality service components are parts required for maintaining the product functionality Orion will maintain the functionality service components for this product for at least 7 years after its production termination How to Request After sale Services To request i...

Page 38: ...36 Options Options Sold separately Options Sold separately Options List Part name Part number Pieces unit Remarks 1 Air direction panel assy 04080536010 1 RKS400F S 500F 2 04080369010 RKS750F ...

Page 39: ...oduct to the Installation Site 40 Installation 41 Specifications 48 External Dimensions 51 Wiring Diagram 54 Installation should be carried out by your dealer or by a specialized installation engineer Installing this unit on your own may result in leakage electric shock or fire ...

Page 40: ...ock or fire Do not modify this product Improper modification of the internal wiring or piping may lead to electric shock or fire Unauthorized modification will void the warranty Do not change the settings of safety devices Changing the safety setting may lead to product damage or fire Do not install this product in areas where flammable gas leaks may occur Presence of flammable gas around this pro...

Page 41: ...ing of product An appropriate leakage breaker must be installed Failure to install a breaker may result in electric shock Perform piping construction reliably Failure to do so can result in water leaking in the surrounding area and items in the room becoming wet When detaching the cabinet wear gloves for protection The cabinet edges and condenser fins may cause injuries Do not install in locations...

Page 42: ...s of shipping related damage scratches dents etc If you notice a problem please contact your dealer Moving the Product to the Installation Site 1 The product is heavy please be careful when unloading and placing it 2 When carrying the product by its handles watch your step and always use 2 people Model Mass when water tank is empty RKS400F S 30kg RKS500F 35kg RKS750F 43kg ...

Page 43: ...or that can fully withstand its weight and provide protection against falling Improper installation may lead to injury from water leakage or overturning of product 1 Install the product on a level and solid floor and ensure the required service space requirements are met Installation on a weak or sloping floor can lead to excessive noise and vibration 2 Install in a place away from direct sunlight...

Page 44: ...sult with qualified installation engineer IMPORTANT If ducting is to be installed be sure to construct it such that there is no narrowing along the way Failure to do so can result in built in safety devices activating which can cause product operation to stop Piping Installation CAUTION Make sure that piping is installed reliably and correctly Failure to do so can result in water splashing on near...

Page 45: ...try of dirt or other foreign matter into the water circuit Choose a PVC pipe or spring protected hose to avoid kinks in the pump intake 4 Perform piping so that no air pockets form Water will not circulate if there are air pockets in the water piping on the intake side In cases where there is horizontal piping such areas of piping might not be able to fill with water even after priming thus preven...

Page 46: ...ized modification will void the warranty WARNING Do not change the settings of safety devices Changes in setting may lead to equipment damage or fire WARNING Be sure to provide proper grounding Do not connect ground lines to gas or water pipes lightning rods etc Improper grounding may lead to electric shock CAUTION An appropriate leakage breaker must be installed Failure to install a breaker may r...

Page 47: ...tributing Board Remote Control Terminal 14 15 Signal Output Terminal 10 11 12 13 Power Connection Terminal Ground RKS400 500F S Remote Control Terminal 14 15 Power Connection Terminal Ground Signal Output Terminal 10 11 12 13 RKS750F ...

Page 48: ...e supplied power should remain within 10 of the rated value while the cooler is operating Power phase imbalance should be within 3 6 Three phase power models must be checked for improper connection of phase RKS500F 750F If power phases are inverted error code will appear on the display when you start up the power supply If this occurs you should cut the power immediately You can then correct the p...

Page 49: ...own as below Remote Control Input Non voltage contact input toggle switch Maximum cable length 20m Maximum impedance when shorted 1kΩ Minimum impedance when open DC11V 18V Inflow current Approx DC10mA 17mA Signal Output Relay Output a normally open contacts AC250V DC30V 3A resistance load Minimum allowable current reference value DC5V 10mA 2 Remote operation signal output terminal specifications a...

Page 50: ...ll and coil type Material Shell ABS resin Coil SUS304 Circulation pump for chiller Structure Magnet drive type Output W 20 Circulation flow range L min 15 to 24 15 to 27 Refrigerant control mechanism Capillary tube Fan motor output W mm 10 φ250 Refrigerant R 407C Thermostat Electric type with alarm monitor Protective devices Refrigerant compressor Motor protector Refrigerant cycle High pressure sw...

Page 51: ...r Structure Shell and coil type Material Shell ABS resin Coil SUS304 Circulation pump for chiller Structure Magnet drive type Output W 20 Circulation flow range L min 15 to 24 15 to 27 Refrigerant control mechanism Capillary tube Fan motor output W mm 10 φ250 Refrigerant R 407C Thermostat Electric type with alarm monitor Protective devices Refrigerant compressor Motor protector Refrigerant cycle H...

Page 52: ...cooling Chiller Structure Shell and coil type Material Shell ABS resin Coil SUS304 Circulation pump for chiller Structure Magnet drive type Output W 45 Circulation flow range L min 20 to 27 20 to 30 Refrigerant control mechanism Capillary tube Fan motor output W mm 25 φ300 Refrigerant R 407C Thermostat Electric type with alarm monitor Protective devices Refrigerant compressor Motor protector Refri...

Page 53: ...Detailed drawing of ＳＥＴ ＯＮ ＯＦＦ ＲＥＳＥＴ ＡＬＡＲＭ ＣＯＯＬＥＲ Cooler operation lamp Cooler ON OFF switch Set switch Digital Display Increase the setting Control plate Drain port Priming water port Reset switch 8 287 325 86 220 36 187 222 left 52 270 right 155 175 28 5 397 385 375 32 51 23 51 4 3 454 242 67 320 55 76 92 150 Water Inlet Rp3 4 Filter Hot air outlet Hot air outlet Handle φ11 hole 2 φ11 hole Air s...

Page 54: ...perature Alarm Hot air outlet Hot air outlet With diaphragmed grommet Power cord hole φ30 hole 385 55 3 4 Water Inlet Rp3 4 23 32 Priming water inlet Operation panel Filter Hot air outlet Air suction Hot air outlet 47 52 270 right 222 left 51 138 5 175 325 8 42 397 375 85 220 76 72 187 92 150 363 242 484 Handle φ11 hole 2 φ11 hole ＳＥＴ ＯＮ ＯＦＦ ＲＥＳＥＴ ＡＬＡ ＲＭ ＣＯＯＬＥＲ ＳＥＴ ＯＮ ＯＦＦ ＲＥＳＥＴ ＡＬＡＲＭ ＣＯＯＬＥＲ Water ...

Page 55: ...g switch Operation lamp switch Alarm reset switch Indicator 8 390 45 73 237 52 52 270 right 222 left 67 400 30 32 3 4 415 85 265 72 5 175 126 18 5 497 405 534 247 428 92 155 70 Hot air outlet Hot air outlet M10 female screw Hot air outlet Air suction With diaphragmed grommet ＳＥＴ ＯＮ ＯＦＦ ＲＥＳＥＴ Ａ ＬＡＲＭ ＣＯＯＬＥＲ Detailed drawing of operation panel Operation Stop Temperature Alarm ＳＥＴ ＯＮ ＯＦＦ ＲＥＳＥＴ ＡＬＡＲＭ Ｃ...

Page 56: ...６ ４ ５ ３ １ ２ MC1 MP Operation condenser C1 3 short circuited 10mA to 17mA represents wire number represents terminal block number DC5V 10mA Voltage when circuit is open DC11V to DC18V Input resistance 1kΩ Current when circuit is Maximum length of wire 20m within Alternate Input of non voltage contact 2 Input of remote control Relay output a contact reference value Minimum use current 3A Resistance ...

Page 57: ... 50 60Hz represents wire number represents terminal block number short circuited 10mA to 17mA Voltage when circuit is open DC11V to DC18V Input resistance 1kΩ Current when circuit is Maximum length of wire 20m within Alternate Input of non voltage contact 2 Input of remote control DC5V 10mA Relay output a contact reference value Minimum use current 3A Resistance load AC250V DC30V 1 Output of alarm...

Page 58: ...ngth of wire 20m within Alternate Input of non voltage contact 2 Input of remote control DC5V 10mA Relay output a contact reference value Minimum use current 3A Resistance load AC250V DC30V 1 Output of alarm signal Closed at alarm Closed at operation Alarm signal Operation signal circuit sensor Temp detect Controller for remote control Terminal block Temperature Wiring by customer AC200V 50 60Hz B...

Page 59: ...tions and or normal maintenance and replacement of consumables been performed as indicated in the operating manual etc Replacement of consumables parts to be replaced at fixed terms or based on inspection Breakdown due to external factors beyond human control such as fire etc or breakdown resulting from natural disaster such as earthquake lightning storm and flood damage etc Breakdown due to reaso...

Page 60: ...S No 2265 20161020 C T G J F ...

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