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ORION PACKAGING SYSTEMS INC. 

SEMI-AUTOMATIC SPECIFICATIONS - EFFECTIVE SEPTEMBER 1st, 2000 

REVISED APRIL 2001

 

 

ORION MATRIX

®

 SERIES MODEL H-66R 

 

Spiral Semi-Automatic Heavy Duty High Profile w/ Ring Bearing Turntable Support 
 
Maximum Load Size                     

55”W x 55”L x 82”H 

Weight Capacity                           

5,000 Ibs. Dynamic,  20,000 Ibs. Static 

Utilities                                          

115/1/60 20 Amp Service 

 

Turntable                                       

48” x 48” Formed & Welded Octagonal Turntable w/skirt 

Structural Steel Plate 
20” Diameter Precision Ring Bearing Turntable Support 

 

Turntable Drive                             

0 - 14 RPM Variable Turntable Speed 

Variable Speed Drive Motor 
Heavy Duty ANSI Chain & Sprocket Drive 
Electronically Adjustable Acceleration/Deceleration (Soft Start) 
Positive Alignment Feature 

 

Control Features                          

CSA Approved, NEMA 12 Control Panel 

State-of the-Art Allen Bradley MicroLogix Programmable Logic Controller 
User Friendly Controls with Non-Proprietary Pushbuttons, and Switches 
Revo-Logic

 Exact Wrap Counting Technology 

Electronic Film Tension Control Adjustment on the Panel 
End of Cycle Film Force Release 
Separate Top and Bottom Wrap Count Selectors 
Variable Speed & Separate Film Carriage Up/Down Controls 
Film Carriage Raise/Lower Switch (Manual) 
Cycle Pause for Stopping the Wrap Cycle Without Resetting 
Reinforce Wrap for Banding 
Photocell for Automatic Load Height Detection with On/Off Switch 
Turntable Jog Pushbutton 
Selectable Bottom Wraps First / Top Wraps First Operation 

 

Film Delivery                                 

20” Orion Insta-Thread

 Powered Prestretch Film Delivery System 

Precision Ground, Polyeurethane Pre-Stretch Rollers for Consistent, Maximum Film Yield 
245% Standard Pre-Stretch Ratio (Maximum 395%) 
Easy & Safe to Operate Self-Threading Carriage Design 
Electronic Film Tension Control Adjustment on the Panel 
Full Authority Film Dancer Bar with Variable Speed Output (Non-Wearing Sensor) 
Heavy Duty ANSI Chain & Sprocket Ratio Control 
Adjustable Film Roping Bar on Chassis for Stronger Interlocking of Load and Pallet 

 

Film Carriage Elevator Drive

       Heavy Duty ANSI Chain Carriage Lift 

Variable Speed Drive Motor 
Multi-Point UHMW Precision Carriage Guidance System

 

 

Structural Features                     

100% Structural Steel Construction Throughout 

Non-Proprietary, Locally Obtainable Components Throughout 
Easy Access to All Components 
Open Mechanical Design for Ease of Maintenance 
Forklift Portable Base Design

 

Structural Steel Tube Mast Design 
Hinged Mast for Ease of Shipping, Portability 
 

Estimated Shipping Weight        

1,300 Ibs. 

 

Visit our Distributor Support Website at 

www.support.orionpackaging.com

 

Summary of Contents for H66R-17

Page 1: ...MODEL H66R 17 SERIAL 2004 XXYYYYY 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

Page 3: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 4: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 5: ...Lower Switch Manual Cycle Pause for Stopping the Wrap Cycle Without Resetting Reinforce Wrap for Banding Photocell for Automatic Load Height Detection with On Off Switch Turntable Jog Pushbutton Sele...

Page 6: ...etchwrap film covering the machine care must be taken not to cut any of the electrical wires and or polyurethane covering on the film carriage rollers 2 Perform a visual inspection of the electrical a...

Page 7: ...floor by the 1 2 concrete floor anchors leg shield or expandable type Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wir...

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Page 12: ...ine electrical circuits To continue the cycle the STOP push button should be pulled out and START button pressed for the machine restarting Double pressing of the push pull STOP button will reset the...

Page 13: ...t this point machine is ready and TOP WRAPS FIRST Sub Mode is now activated CARRIAGE CONTROL SWITCH The CARRIAGE CONTROL switch is a three position switch with the following settings RAISE raises the...

Page 14: ...ols the number of wraps that may be applied on the bottom of the load The machine is preset with RANGE 1 bottom wraps 1 or 2 or 3 which may be applied To change the values of wrap see TOP BOTTOM WRAP...

Page 15: ...the carriage mandrel from either end of the roll When using tacky film please verify that the inward tacky surface of the film is inward on the load 1 Disconnect power turn off power switch 2 Swing up...

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Page 17: ...ent instructions Remove the carriage cover Unbolt the two nuts holding the proximity switch item 1 Turn the Proximity sensor item 2 to create the gap between the cam and the front side of proximity se...

Page 18: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 19: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 20: ...SEMI AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 29: ...APPENDIX...

Page 30: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 31: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 32: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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Page 34: ...systems loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer roller is unloaded and at rest With the machine stopped the pot should be adjusted to ens...

Page 35: ...ed as follows Monitor the motor current Turn the current limit RV4 to minimum full CCW Stall the motor Advance the pot slowly until the desired current is achieved This should not exceed 125 of the mo...

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