Orbea OC2 Dropper Technical Manual Download Page 4

DROPPER OC2

6 | ORBEA

TECHNICAL MANUAL

OC | 7 

EN

INSTALLING THE SEATPOST

MATERIALS AND TOOLS NEEDED

Allen keys: 
· 2.5mm 
· 3mm 
· 4mm
· 5mm

OC2 DROPPER INSTALLATION

· Torque wrench
· Cable cutters
· Lithium grease/carbon assembly compound
· Gear cable
· Gear outer cable and 4mm ferrules
· Metal cable end

Install the outer cable into the frame following the frame´s 
specific routing. Intruduce it into the port on the front of 
the bike and guide it until it comes out of the seat tube. 
20-25cm should protrude out of the seat post.

If your bike already had a seatpost installed, disassemble 
it from the bike before installing the outer cable into the 
frame.
On new bikes equipped with the OC2 dropper, the outer 
cable might already be installed.

Install a 4mm plastic ferrule on the outer cable end co-
ming out of the seatpost. Insert this end of the outer cable 
into the seatpost actuator´s housing.

Insert the seatpost into the seat tube until it reaches the 
minimum insertion mark and tighten the seatpost clamp 
(5Nm-6Nm).
If  you  know  the  final  saddle  height,  you  can  insert  the 
seatpost (fully extended) until the desired saddle height 
is reached so a shorter lenght of outer cable is needed. 
Tighten the seatpost clamp (5Nm-6Nm).

Take the outer cable end at the front of the bike to the 
remote lever to determine the lenght needed. Turn the 
handlebar both ways to ensure they turn free all the way 
and the outer cable does not interfere with other cables 
or components.
Cut the outer cable using a bike specific cable cutter. Insta-
ll a 4mm plastic ferrule onto the outer cable´s end.

Loosen the seatpost clamp and pull from the OC Dropper 
seatpost until it is out of the seat tube. Push the outer 
cable from the end of the bike until a portion protrudes 
from the seat post.

Install the OC Components or Shimano SL-MT800-L I-Spec 
remote lever on your preferred position on the left side of 
the handlebar.

Insert a gear cable into the outer cable from the seatpost 
end.

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Summary of Contents for OC2 Dropper

Page 1: ...BLUE PAPER DROPPER OC2 TECHNICAL MANUAL EN ES...

Page 2: ...DROPPER OC2 2 ORBEA TECHNICAL MANUAL OC 3 EN TECHNICAL SPECIFICATION 4 WARNINGS AND CLEANING 5 INSTALLING THE SEATPOST 6 SERVICE 10 SERVICE KITS 17 WARRANTY 21 INDEX EN P 03 EN P 23...

Page 3: ...t inside replace them for an optimal operation Do not disassemble the OC2 Dropper The maintenance and reapair of the seatpost must by carried out by a profes sional dealer The seatpost must be in the...

Page 4: ...nsert the seatpost into the seat tube until it reaches the minimum insertion mark and tighten the seatpost clamp 5Nm 6Nm If you know the final saddle height you can insert the seatpost fully extended...

Page 5: ...seat tube while carefully pu lling from the outer cable from the front of the bike until the seatpost is at the desired height The arrow on the saddle clamp should point to the front of the bike Tight...

Page 6: ...ch Assembly grease Completely remove the seatpost from the bike Remove the saddle and the saddle clamp assembly Hold the seatpost with your hand or soft rubber jaws and use a 10mm Allen wrench to unsc...

Page 7: ...g Be careful not the scratch any surface Slide down the seal collar ring to remove it from the upper tube ASSEMBLY Clean thoroughly all components before assembling back the OC2 Dropper Use new bushin...

Page 8: ...seatpost Install the lower bushing making sure it is seated into the notches on the base of the upper tube Screw and tighten with your bare hands the seal collar ring Completely insert the hydraulic c...

Page 9: ...d screw the actuator as sembly To avoid crossthreading the shaft first screw a couple of turns the actuator assembly onto the shaft then slide the outer tube downwards and screw the actuator assembly...

Page 10: ...31 6 100mm X0860000 KIT A OC2 DROPPER 31 6 125mm X0862500 KIT A OC2 DROPPER 31 6 150mm X0865000 KIT A OC2 DROPPER 31 6 170mm X0867000 KIT A OC2 DROPPER 27 2 80mm X0898000 A2 A1 L3 KIT A KIT D CODE COM...

Page 11: ...Y BLOG ORBEA www orbea com es es blog YOUR ORBEA DEALER Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle A com plete listing of Orbea dealers...

Page 12: ...DROPPER OC2 22 ORBEA MANUAL T CNICO OC 23 ES ESPECIFICACIONES T CNICAS 24 ADVERTENCIAS DE SEGURIDAD Y USO 25 INSTRUCCIONES DE MONTAJE 26 MANTENIMIENTO 30 RESPUESTOS 37 GARANT A 41 NDICE...

Page 13: ...nillo del ret n Debe estar lo m s apretado posible usando la mano Comprueba peri dicamente el estado de la funda y el cable del remoto Si su estado no es ptimo y presentan dobleces cortes y o excesiva...

Page 14: ...la marca de inser ci n m nima y aprieta el tornillo del cierre de la tija 5Nm 6Nm Si conoces la altura de sill n final para la bici puedes introducir la tija en el tubo de sill n totalmente extendida...

Page 15: ...o opuesto de la funda en el frontal de la bici hasta que la tija est a la altura deseada La flecha en la parte superior de la nuez de la tija debe apuntar hacia el frontal de la bicicleta Aprieta el c...

Page 16: ...DESMONTAJE Herramientas necesarias Llave Allen de 3mm Llave Allen de 10mm Grasa de montaje Desmonta la tija de la bicicleta completamente Desmonta el sill n y el conjunto de la nuez de la tija Agarra...

Page 17: ...ng n componente para sacarlas de sus aloja mientos Desliza el conjunto del ret n hacia abajo y sep ralo de la tija MONTAJE Limpia bien todas las partes antes de ensamblar la tija OC2 Dropper de nuevo...

Page 18: ...cabeza de la tija parte posterior Monta el casquillo inferior asegur ndote de que queda bien instalado en las muescas de la base Enrosaca y aprieta a mano el ret n Inserta completamente el cartucho h...

Page 19: ...0mm 138mm 170mm 75mm 313mm 133mm 180mm 175mm 163mm 170mm 10mm 363mm 148mm 215mm 200mm 188mm 195mm 125mm 413mm 183mm 230mm 225mm 213mm 220mm 150mm 463mm 208mm 255mm 250mm 238mm 245mm 170mm 503mm 228mm...

Page 20: ...D 5 ARANDELAS PARTIDAS 2 D 6 TORNILLOS M6 2 KIT C C DIGO COMPONENTES CANTIDAD KIT C TIJA OC2 DROPPER 31 6 50mm X0887500 C 1 TUBO INFERIOR 1 KIT C TIJA OC2 DROPPER 31 6 75mm X0887500 KIT C TIJA OC2 DR...

Page 21: ...www orbea com es es blog DISTRIBUIDORES ORBEA Nuestros distribuidores poseen una elevada especializaci n por lo que le ayudar n a configurar y mantener su bicicleta Orbea Puede encontrar una relaci n...

Page 22: ...TECHNICAL MANUAL WWW ORBEA COM...

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