Orbea GAIN D20 Technical Manual Download Page 8

TECHNICAL MANUAL

BLUE PAPER GAIN · 

HYDRO 2021

14 | ORBEA

ORBEA | 15

EN

05 

USE WARNINGS. MAHLE EBIKEMOTION 

X35 SYSTEM

BATTERY AND ELECTRIC COMPONENTS CARE

Do not wash your bike with a pressure washer or submerge it or the electric system 
components. All the pedelec system components have an IP54 water resistance rating that 
protects them against rain and splashes. However, the use of pressure washers may allow 
water to ingress into the components and damage them.

Avoid using your bicycle in extreme weather conditions.  All the pedelec system components 
have an IP54 water resistance rating that protects them against rain and splashes. However, 
extreme weather conditions may damage the components.

Avoid transporting your bicycle outside your car when it is raining. All the pedelec 
system components have an IP54 water resistance rating that protects them against rain  
and splashes. However, the speed of your vehicle may increase the effects of the rain and 
damage the components.

Do not leave your bicycle exposed to high temperatures for long periods of time. It may 
damage the components on your bicycle.

Observe the recommended temperature ranges of use (discharge), charge and storage 
(internal battery). The use, charge and storage outside these recommended temperature 
ranges may affect the battery cells and reduce their life and available range.

The following table shows the maximum and minimum ranges stated by the cell 
manufacturer.

Generally, the use, charge and storage of batteries below 0ºC will affect the available 
range for charge of a battery and overtime may reduce the battery life.

TEMPERATURE RANGES

Charge: 10ºC - 40ºC
Discharge (use) -15ºC - 50ºC
Storage: 0ºC - 30ºC

Avoid storing your bicycle (internal battery) or Range Extender for long periods of time 
without monitoring the charge levels.

If planning to store the battery for a long period of time, completely charge the battery 
before putting it away and re-charge it every 2 months to avoid the battery levels 
falling below 10%.

USE OF THE BATTERY BELOW 10% CHARGE: Avoid discharging your battery 
regularly below 10% of charge. Charge levels below 10% may affect the life of the cells 
and the battery balance.

Avoid charging the bike continuously for more than 5 straight hours and always 
charge your bicycle or battery in a place where you have visual access to it so the 
charger can be disconnected if any anomaly is detected, such as smoke, strange 
UOGNNUQTƂTG

Avoid hitting or dropping your battery. If after a fall or an impact the external casing 
of the battery has been damaged, do not charge or use the battery and contact your 
authorized dealer for a full diagnosis.

COMPONENTS INSTALLATION

REAR ROTOR FIXING BOLTS
#NYC[UWUGOODQNVUVQƂZVJGTGCTTQVQTVQVJGOQVQTJWD6JGWUGQHNQPIGT
bolts will damage the motor internal components.  The use of shorter bolts 
will compromise the attachment of the rotor to the motor hub and may cause 
accidents and serious injuries.

INTERNAL BATTERY AND WATER BOTTLE FIXING BOLTS
#NYC[UWUGVJGQTKIKPCNKPVGTPCNDCVVGT[ƂZKPIDQNVUVQCVVCEJVJGKPVGTPCNDCVVGT[VQ
the frame and the downtube water bottle. The use of different bolts may damage the 
DCVVGT[EGNNUCPFECWUGUJQTVEKTEWKVUCPFQTCƂTGJC\CTF

The rear wheel must be installed into the rear dropouts so the motor cable is facing 
downwards and towards the front of the bike. Installing the wheel in any other 
orientation may damage the motor cable. Consult the rear wheel tightening torque 
settings on the axles section of this manual.

Summary of Contents for GAIN D20

Page 1: ...TECHNICAL MANUAL BLUE PAPER GAIN HYDRO 2021 EN ES...

Page 2: ...n during use Turning the system on off and changing the assist level Turning the lights on off System errors 07 MAHLE EBIKEMOTION MOBILE USER APP 20 App installation and registration Creating a new ac...

Page 3: ...symbols to avoid hazardous situations and ensure the correct use and assembly of all components The meaning of these symbols is explained below In this manual the symbol may appear accompanied only b...

Page 4: ...components For a full description of the warranty conditions for the lifetime warranty please visit www orbea com es es garantia garantia deporvida orbea REGISTER YOUR BICYCLE P QTFGT VQ DGPG V HTQO V...

Page 5: ...een correctly tightened Once the headset is correctly adjusted check that it turns smoothly LINKAGE PIVOT POINTS On full suspension bicycles check that all the linkage pivot points rotate smoothly and...

Page 6: ...ay develop improve ments and updates of their pedelec systems overtime that KORTQXG VJG U UVGO QT Z GZKUVKPI RTQDNGOU 4GOGODGT VQ EQPVCEV 1TDGC QT QWT CWVJQTK GF FGCNGT VQ PF QWV KH there is any avail...

Page 7: ...S Never use more headset spacers below the UVGO VJCP VJQUG URGEK GF HQT VJG HTCOG QPUWNV VJG URGEK ECVKQPU VCDNGU VQ PF QWV the maximum number of headset spacers that are acceptable for use on an Orbe...

Page 8: ...C 50 C Storage 0 C 30 C Avoid storing your bicycle internal battery or Range Extender for long periods of time without monitoring the charge levels If planning to store the battery for a long period o...

Page 9: ...s reduced size and weight The system offers ranges of up to 125 Km using the internal battery 244 8Wh and up to 220 Km using both the KPVGTPCN DCVVGT CPF VJG 4CPIG ZVGPFGT 6JG PCN CXCKNCDNG TCPIG YKNN...

Page 10: ...ghts off SYSTEM ERRORS The Iwoc One and Iwoc Trio will indicate an error in the system by displaying a pink light SOLID PINK The system has gone into SAFE mode Take the ebike to an Orbea dealer to dia...

Page 11: ...ne 5 or 6 updated to the last iOS version recommended Android phones with 1G of RAM recommended 3G connection recommended but it can also operate QH KPG UQOG HGCVWTGU YKNN DG PQV CXCKNCDNG Most featur...

Page 12: ...ions available in MEASURING SYSTEM PAIRING A BIKE For a bike to be paired with a smartphone the User App must be installed and registered 1 Turn the ebike power on 2 Run the User App on your smartphon...

Page 13: ...blue your current position will be located in the middle of the screen and the next route direction will appear at the top of the screen as an alert The view in the navigation mode appears in 3D If y...

Page 14: ...s D RTGUUKPI VJG 5 8 DWVVQP CV VJG VQR QH VJG UETGGP This is how the power output is distributed on each power assist level LEVEL 3 from 0 to 250 W LEVEL 2 from 0 to 175W LEVEL 1 from 0 to 100W MAP LI...

Page 15: ...or each problem If a problem cannot be solved by following this guide the bike will need to be taken to a dealer for further diagnosis using the Dealer App COD DESCRIPTION CORRECTIVE MEASURE 0 NO ERRO...

Page 16: ...ler 24 PHASE III CONNECTION ERROR Check the motor wire connection and restart the ebike system If the problem persists contact your ebike dealer 25 COMPONENT PROTECTOR Check the motor wire connection...

Page 17: ...ess the app menu and select Start Activity 3 Record an activity with your bicycle while connected to the app 9JGP QW JCXG PKUJ VJG TQWVG UGNGEV p KPKUJ EVKXKV q from the app menu 5 You will receive a...

Page 18: ...ze for you is to try the bicycle at one of our authorized dealers SIZES XS S M L XL 1 Seat Tube C T 455 485 515 545 575 2 Top Tube EFF 507 530 547 571 589 3 Head Tube 95 120 146 172 196 4 Chainstay 42...

Page 19: ...UK G 50T Triple chainset compatible NO Chainline Shimano 2X Road Groupsets 43 5mm Shimano AllRoad 2X Groupsets 46 9mm Shimano AllRoad 1X Groupsets 49 7mm Minimum Q factor 146mm CZKOWO ETCPM NGPIJV 175...

Page 20: ...h Voltage 8 Weight 1 5Kg Bluetooth connectivity BLUETOOTH 4 1 FOR MOBILE APPS ANT connectivity 06 8 14 1 2 6 1 276 45 Lights connections YES FRONT AND REAR CZKOWO NKIJV QWVRWV 6 6W 8 1 100mA Charge le...

Page 21: ...D SPARES HEADSET SPECIFICATIONS 56 45 52 1 0 05 8 3 8 3 0 0 2 0 0 2 52 1 0 05 56 GREASE 5 1 5 2 4 3 2 1 1 1 2 2 1 2 01 HEADSET ICR BEARING KIT ART N X0430000 QTY 1 1 TOP BEARING 1 1 2 INTERN CABLING 1...

Page 22: ...X0980000 QTY 7 1 NUT M12 MOTOR X35 2 7 2 ANTI TURN WASHER MOTOR X35 2 09 THRU AXLE ROAD 12x119mm DOUBLE LEAD THREAD 2P1 0x13mm ART N X0530000 QTY 9 1 THRU AXLE ROAD 12x119x2P1 0x13mm 1 9 2 AXLE WASHER...

Page 23: ...8 2 18 FRONT DER HANGER ROAD 17 ART N X0580000 QTY 18 1 FRONT DER HANGER ROAD 17 1 18 2 COUNTERSUNK BOLT M5x16 2 GAIN HYDRO SEAT TUBE BOTTLE CAGE BOLTS WITHOUT RANGE EXTENDER M5x12 ISO7380 SEAT TUBE...

Page 24: ...m ORBEA ICR INTERNAL CABLING SPECIFIC TOPCAP ORBEA SPECIFIC WEIGHT 167 gr 100 mm OC1 ROAD STEM ICR INTERNAL CABLING THROUGH HEADSET TILT 2 5 L 4 5 N m 4 6 N m 2 2 N m 21 1 21 3 23 20 1 20 2 GREASE GRE...

Page 25: ...1 ROAD STEM 90mm 1 25 2 LOGO ORBEA FACEPLATE 1 27 OC1 ROAD STEM 110mm ART N X0711000 QTY 24 1 OC1 ROAD STEM 110mm 1 24 2 LOGO ORBEA FACEPLATE 1 2 4 6 N m GREASE 4 6 N m GREASE 6JG 1 UVGO WUGU C RTQ NG...

Page 26: ...CAL MANUAL BLUE PAPER GAIN HYDRO 2021 50 ORBEA ORBEA 51 EN MECHANICAL CABLING FRONT AND REAR DERAILLEUR CABLE ROUTING BRAKES GEARS AND FRONT LIGHT CABLE ROUTING THROUGH STEM AND HEADSET BRAKE HOSES RO...

Page 27: ...er VQ VJG FGUKTGF JGKIJV GCUWTG VJG PCN JGKIJV QH CNN EQO ponents before cutting the steerer When cutting be careful not to damage any components or cables The installation or removal of headset space...

Page 28: ...AUS ART N X1170300 QTY AU 4 4 8 1 MAINS CABLE AUS 1 39 X35 MOTOR MAHLE 250W 25 KPH THE X35 MOTOR AND COMPLETE REAR WHEELS ARE 10 8 5 4 2 06 6 5 6 417 AN AUTHORIZED ORBEA DEALER 40 X35 INTERNAL BATTERY...

Page 29: ...the Ebikemotion X35 system 6740 0 6 4 0 6 0 4 10 1 After connecting the Range Extender to the bicycle charg ing port turn on the Range Extender by pressing the Iwoc One button on the top of the unit T...

Page 30: ...olts for standard bottle cages included with the frame if your bicycle did not include a Range Extender originally are too short for the weight of the Range Extender It is recommended to check the rec...

Page 31: ...connector to the battery cable Disconnect the PASS sensor cable Loosen the PASS sensor grubscrew on the right dropout carefully pull from the PASS sensor cable from the rear dropout until the PASS sen...

Page 32: ...ible devices X35 ERRORS DISPLAY 6JTQWIJ VJG 06 8 EQPPGEVKQP GTTQTU QP VJG Ebikemotion X35 system can be displayed on the com patible head units If the system has recovered from a previous error this c...

Page 33: ...cks and damage to the components Connect all components in the correct way to avoid short circuits and exposu re to elements Cover any crimped cable connections if there were any with heat shrink tubi...

Page 34: ...G HQT C XCTKGV QH helpful setup and tech videos www youtube com user OrbeaBicycles INSTAGRAM www instagram com orbeabicycles ORBEA CONTENT 8KGY CPF FQYPNQCF RJQVQU XKFGQU CPF FQEWOGPVU content orbea c...

Page 35: ...PEGPFKFQ CRCICFQ FGN UKUVGOC OQFK ECEK P FGN PKXGN FG CUKUVGPEKC Encendido apagado de luces 8KUWCNK CEK P FG GTTQTGU 07 APLICACI N M VIL PARA USUARIOS MAHLE EBIKEMOTION 86 Instalaci n y registro de la...

Page 36: ...segurar el uso y montaje correcto de todos los componentes N UKIPK ECFQ FG GUVQU U ODQNQU UG GZRNKEC C EQPVKPWCEK P P GUVG OCPWCN puede que el s mbolo aparezca acompa ado nicamente de la instrucci n r...

Page 37: ...cer la descripci n completa de las condiciones de la garant a de por vida visita www orbea com es es garantia garantia deporvida orbea REGISTRA TU BICICLETA 2CTC DGPG EKCTVG FG NC CORNKCEK P FG NC ICT...

Page 38: ...r que los roda mientos est n gastados o la direcci n no est apretada correctamente Con la direcci n ajustada correctamente comprueba que la direcci n gira de manera suave PUNTOS DE GIRO DEL BASCULANTE...

Page 39: ...es de esta secci n lleva tu bicicleta a un distribuidor Orbea para un diagn stico completo del sistema X35 ACTUALIZACIONES DEL SISTEMA EL CTRICO Los sistemas de asistencia el ctrica para ebikes pueden...

Page 40: ...ertas por las condiciones de garant a as como acciden tes que pueden producir lesiones graves M XIMO N MERO DE SEPARADORES DE DIRECCI N Nunca uses m s separadores de direcci n debajo de la potencia qu...

Page 41: ...er a RANGOS DE TEMPERATURA Carga 10 C 40 C Descarga uso 15 C 50 C Almacenamiento 0 C 30 C Evita almacenar tu bicicleta bater a interna o Range Extender durante largos periodos de tiempo sin vigilar el...

Page 42: ...o para proporcionar la m xima autonom a disponible para un sistema de su reducido peso y dimensiones El sistema puede proporcionar autonom as de hasta 120 Km con la bater a interna 244 8Wh y de hasta...

Page 43: ...IZACI N DE ERRORES El Iwoc One se ilumina en rosa para indicar la presencia de errores en el sistema ROSA PERMANENTE El sistema ha accedido al modo SAFE SEGURO Lleve la bicicleta el ctrica a un distri...

Page 44: ...hone Android con 1 GB de memoria RAM recomendado Aunque se recomienda contar con una conexi n 3G la aplicaci n tambi n puede funcionar sin conexi n aunque en este caso algunas funciones no estar n dis...

Page 45: ...on un smartphone la aplicaci n para usuarios debe estar instalada y registrada 1 Encienda la bicicleta el ctrica 2 Ejecute la aplicaci n para usuarios en el smartphone a iOS Cuando la aplicaci n detec...

Page 46: ...ndado se resalta en azul la posici n actual se indica en el centro de la pantalla y la siguiente indicaci n de ruta se muestra en la parte superior de la pantalla en forma de alerta La vista en el mod...

Page 47: ...9 NC RQVGPEKC O ZKOC LC del nivel WCTFG NQU ECODKQU FGURW U FG OQFK ECT NQU PKXGNGU FG CUKUVGPEKC RWNUCPFQ GN DQV P 5 8 7 4 4 GP NC RCTVG superior de la pantalla A continuaci n se indica c mo se dist...

Page 48: ...s COD DESCRIPCI N MEDIDA CORRECTIVA 0 SIN ERROR No es necesario realizar ninguna acci n 1 REGULADOR SIEMPRE ENCENDIDO Apague el sistema de la bicicleta el ctrica Aseg rese de que el regulador est libe...

Page 49: ...be el cableado del motor y reinicie el sistema de la bicicleta el ctrica Si el problema persiste contacte con el distribuidor de su bicicleta el ctrica COD DESCRIPCI N MEDIDA CORRECTIVA 26 4414 08 2 4...

Page 50: ...caci n para usuarios 2 Accede al men de la aplicaci n y elige Empezar Actividad 3 Realiza una ruta con tu bicicleta conectada a la aplicaci n 4 Cuando hayas terminado elige Terminar Actividad del men...

Page 51: ...en uno de nuestros distribuidores TALLA XS S M L XL 1 Tubo de sill n C T 455 485 515 545 575 2 Tubo horizontal EFF 507 530 547 571 589 3 Tubo frontal 95 120 146 172 196 4 Vaina 420 420 420 420 420 5 A...

Page 52: ...Q 46T ZKOQ VCOC Q RNCVQ QXCN 50T Compatible triple plato NO L nea de cadena Shimano 2X Road Groupsets 43 5mm Shimano AllRoad 2X Groupsets 46 9mm Shimano AllRoad 1X Groupsets 49 7mm Q factor m nimo 14...

Page 53: ...o 1 5Kg Conectividad bluetooth 7 6116 2 4 2 0 8 Conectividad ANT 06 8 2 4 1 1 276 14 5 1 2 6 5 QPGZK P NWEGU 5 06 4 64 5 4 2QVGPEKC O ZKOC NWEGU 6 6W 8 1 100mA 8KUWCNK CEK P FG ECTIC 91 10 2 0 8 Tiemp...

Page 54: ...NSIONES DE LA PIPA DE DIRECCI N DESPIECE Y MONTAJE DE LA DIRECCI N ESPECIFICACIONES DE LA DIRECCI N 56 45 52 1 0 05 8 3 8 3 0 0 2 0 0 2 52 1 0 05 56 GREASE 5 1 5 2 4 3 2 1 1 1 2 2 1 2 01 RODAMIENTOS D...

Page 55: ...R X35 ART N X0980000 CANT 7 1 TUERCA M12 MOTOR X35 2 7 2 ARANDELA ANTIGIRO MOTOR X35 2 09 EJE PASANTE ROAD 12x119mm ROSCA PASO DOBLE 2P1 0x13mm ART N X0530000 CANT 9 1 EJE ROAD 12x119x2P1 0x13mm 1 9 2...

Page 56: ...0580000 CANT 2 58 14 41 1 6140 1 8 0 Z 2 GAIN HYDRO 6140 15 2146 0 67 1 5 0 SIN RANGE EXTENDER M5x12 ISO7380 6140 15 2146 0 67 1 5 0 CON RANGE EXTENDER M5x16 DIN6912 ARANDELA M5 Usar siempre tornillos...

Page 57: ...0 NGULO TILT 2 5 SEPARADORES DIRECCI N OO OO 52 15 1 06 401 4 TOPCAP 52 1 14 PESO 167gr 100mm POTENCIA OC1 ROAD CON CABLEADO INTERNO EN DIRECCI N ICR TILT 2 5 L 4 5 N m 4 6 N m 2 2 N m 21 1 21 3 23 20...

Page 58: ...2 LOGO ORBEA FACEPLATE 1 27 POTENCIA ROAD OC1 110mm ART N X0711000 CANT 24 1 POTENCIA ROAD OC1 110mm 1 24 2 LOGO ORBEA FACEPLATE 1 2 4 6 N m GREASE 4 6 N m GREASE Las potencia OC1 usa la tapa de poten...

Page 59: ...PAPER GAIN HYDRO 2021 116 ORBEA ORBEA 117 ES CABLEADO MEC NICO CABLEADO DE CAMBIO TRASERO Y DESVIADOR CABLEADO DE FRENOS CAMBIOS Y LUZ DELANTERA A TRAV S DE POTENCIA OC1 Y DIRECCI N ICR CABLEADO DE L...

Page 60: ...r ninguna de los cables o componentes La instalaci n de separadores de direcci n no requiere desmontar los cables ya que estos est n compuestos de dos mitades que permiten su instalaci n sin interferi...

Page 61: ...14 47 5 64 5 4 5 5 1 56 0 5210 5 1 1 46 7 1 5756 67 0 64 8 5 70 564 7 14 7614 1 14 40 BATER A INTERNA X35 244 8WH ANT AMARRE VERTICAL Y HORIZONTAL 6 4 06 40 5 1 56 5210 1 1 46 7 1 5756 67 0 64 8 5 DE...

Page 62: ...n ENCENDIDO Y APAGADO DEL RANGE EXTENDER Tras conectar el Range Extender al puerto de carga de la bicicleta enciende el Range Extender presionando el bot n Iwoc One de la parte superior de la unidad L...

Page 63: ...n Los tornillos para por tabid n est ndar incluidos con el cuadro si tu bicicleta no inclu a un Range Extender de f brica son demasiado cortos para la instala ci n del Range Extender Es recomendable c...

Page 64: ...2 55 GP la zona inferior de la puntera derecha saca el sensor PASS de su alojamiento y tira con cuidado de l desde la puntera hasta que el cable y el conector salga completamente de la vaina derecha...

Page 65: ...vos compatibles VISUALIZACI N DE ERRORES DEL SISTEMA X35 GFKCPVG NC EQPGZK P 06 8 GN UKUVGOC FG Ebikemotion es capaz de transmitir a los ciclocomputado res compatibles si el sistema ha entrado en erro...

Page 66: ...iones nece sarias al instalar o trabajar con compo nentes el ctricos para evitar descargas y da os en los componentes Realiza todas las conexiones de manera correcta y segura para evitar cortocircuito...

Page 67: ...GPEQPVTCT FK XGTUQU X FGQU V EPKEQU FG EQP IWTCEK P FG ITCP WVKNKFCF www youtube com user OrbeaBicycles INSTAGRAM www instagram com orbeabicycles ORBEA CONTENT 8GC FGUECTIWG HQVQU X FGQU FQEWOGPVQU co...

Page 68: ...WWW ORBEA COM...

Reviews: