optris CoolingJacket Advanced Operator'S Manual Download Page 1

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Operator

’s Manual

optris

CoolingJacket Advanced

Cooling housing for PI series, infrared video
thermometer and infrared thermometer at high
ambient temperatures

Summary of Contents for CoolingJacket Advanced

Page 1: ...Operator s Manual optris CoolingJacket Advanced Cooling housing for PI series infrared video thermometer and infrared thermometer at high ambient temperatures...

Page 2: ...Optris GmbH Ferdinand Buisson Str 14 13127 Berlin Germany Tel 49 30 500 197 0 Fax 49 30 500 197 10 E mail info optris de Internet www optris de...

Page 3: ...tes 6 1 1 Intended use 6 1 2 Warranty 7 1 3 Scope of supply 8 1 3 1 Versions 8 1 4 Mounting accessories 9 1 4 1 Accessories for PI Netbox 9 1 4 2 Accessories for USB Server Gigabit 10 2 Technical Data...

Page 4: ...ection window 15 2 2 3 Mounting flange 16 2 2 4 Additional accessories 16 2 3 Dimensions 17 2 4 Fittings 26 2 4 1 Cooling water fitting 26 2 4 2 Air purge collar 26 2 4 3 Cable glands on the back 28 2...

Page 5: ...PI camera infrared video thermometer and infrared thermometer 33 3 2 1 Assembling of the focusing unit 33 3 2 2 Assembling of the front part 37 3 2 3 Assembling to the standard version 40 3 2 4 Assemb...

Page 6: ...CTlaser and CSlaser for application at high ambient temperatures Read the manual carefully before the initial start up The producer reserves the right to change the herein described specifications in...

Page 7: ...hich result from misuse or neglect The warranty also expires if you open the product The manufacturer is not liable for consequential damage or in case of a non intended use of the product If a failur...

Page 8: ...Part No ACPIxxxCJAEx consisting of housing incl chassis Part No ACCJAxxxxx consisting of focusing unit or front part PI 2xx CoolingJacket Advanced for CSlaser CTlaser as well as CTvideo and CSvideo Pa...

Page 9: ...re 1 Accessories for PI Netbox 1 Support rods for Industrial PIF 2x distance bolt SW 5 5x6 M3x6 2x cylinder head screw M3x10 and 2x cylinder head screw M3x5 2 Shaft for fixing the PI Netbox 3 Holding...

Page 10: ...cessories for USB Server Gigabit Figure 2 Accessories for USB Server Gigabit 1 DIN rail plate for fixing the USB server Gigabit 2 Distance rings 3 Screws 4 Support rods for Industrial PIF with thread...

Page 11: ...nsing Material housing V2A V2A Dimensions 271 mm x 166 mm x 182 mm 426 mm x 166 mm x 182 mm Weight 5 7 kg 7 8 kg Air purge collar G1 4 Internal thread G3 8 External thread G1 4 Internal thread G3 8 Ex...

Page 12: ...cs Part No ACCJAFU23 PI 4xx PI 640 Focusing unit for 13 optics Part No ACCJAFU13 for 15 optics Part No ACCJAFU15 for 29 optics PI 4xx and 33 optics PI 640 Part No ACCJAFU38 for 53 optics PI 4xx and 60...

Page 13: ...rt for 23 and 41 optics PI 2xx Part No ACCJAFP2XX PI 1M 05M Front part for all optics PI 1M 05M incl protection window Part No ACCJAFP1M Front part for CTlaser CSlaser CTvideo CSvideo Part No ACCJAFPC...

Page 14: ...Ethernet cable cat 6 250 C 10 m incl 2x RJ45 connector Part No ACCJAETCB10H2 High temperature Ethernet cable cat 6 250 C 20 m incl 2x RJ45 connector Part No ACCJAETCB20H2 High temperature USB cable 1...

Page 15: ...92 ACCJAPWZNS Protective window 50 8 x 3 mm ZnS for PI450 G7 640 G7 7 9 m 0 93 ACCJAPWZNS Protective window 50 8 x 3 mm ZnS for PI160 4xx 450 G7 640 7 5 13 m 0 91 ACCJAPWPI2XXLW Protective window 67 x...

Page 16: ...ront mounting of the CoolingJacket Advanced Standard and Extended including mounting screws and washers 2 2 4 Additional accessories Industrial PIF without housing Part No ACCJAPIPIF500V2 500 VACRMS i...

Page 17: ...Technical Data 17 2 3 Dimensions Standard version Figure 3 CoolingJacket Advanced standard version side view...

Page 18: ...18 Figure 4 CoolingJacket Advanced standard version top view...

Page 19: ...Technical Data 19 Figure 5 CoolingJacket Advanced standard version front view...

Page 20: ...20 Figure 6 CoolingJacket Advanced standard version complete view...

Page 21: ...Technical Data 21 Extended version Figure 7 CoolingJacket Advanced extended version side view...

Page 22: ...22 Figure 8 CoolingJacket Advanced extended version top view...

Page 23: ...Technical Data 23 Figure 9 CoolingJacket Advanced extended version front view...

Page 24: ...24 Figure 10 CoolingJacket Advanced extended version complete view...

Page 25: ...Technical Data 25 Mounting flange Accessories Figure 11 Mounting flange for CoolingJacket Advanced Standard and Extended...

Page 26: ...pprox 45 to avoid air bubbles 2 4 2 Air purge collar Use oil free technically clean air only The needed amount of air at least 120 l min 5 8 bar depends on the application and the installation conditi...

Page 27: ...al Data 27 The following classes according to ISO 8573 1 are recommended for the quality of compressed air Classes Oil content class 2 or better Water content class 4 or better Solid content class 2 o...

Page 28: ...28 2 4 3 Cable glands on the back Figure 12 Cable glands with seal insert...

Page 29: ...2 5 l min of flow Ambient temperature 255 C Cooling water input C 25 30 35 40 Camera Thermometer C 39 42 45 51 Table 2 Cooling properties with a steady flow and various cooling water input temperatur...

Page 30: ...erature 80 C Relative humidity 25 Minimum device temperature 45 C At an ambient temperature of 80 C and a relative humidity of 25 the device temperature must not be below 45 C Otherwise condensation o...

Page 31: ...20 25 25 25 25 30 35 0 0 5 10 10 15 15 20 20 20 25 25 25 25 30 30 30 30 35 40 0 5 10 10 15 20 20 20 25 25 25 30 30 30 35 35 35 35 40 45 0 10 15 15 20 25 25 25 30 30 35 35 35 35 40 40 40 40 45 50 5 10...

Page 32: ...oolingJacket Advanced both in the standard version and in the extended version can be installed in the desired position via the mounting bracket Figure 13 CoolingJacket Advanced with mounting bracket...

Page 33: ...1 Assembling of the focusing unit The focusing unit consists of two parts external 1 and internal 2 part The external part focuses the camera The internal part fixes the camera Figure 14 Focusing uni...

Page 34: ...34 Figure 15 Assembling of the 6 9 23 26 29 33 39 41 53 72 and 80 optics...

Page 35: ...Installation 35 Figure 16 Assembling of the 13 and 15 optics...

Page 36: ...36 Figure 17 Assembling of the 60 and 90 optics...

Page 37: ...Installation 37 3 2 2 Assembling of the front part Figure 18 Assembling of the PI 2xx...

Page 38: ...38 Figure 19 Assembling of the PI 1M 05M...

Page 39: ...Installation 39 Figure 20 Assembling of the CTlaser CSlaser CTvideo CSvideo...

Page 40: ...ion Depending on the chassis either a camera of the PI series a laser infrared thermometer or an infrared video thermometer can be installed Figure 21 CoolingJacket Advanced standard version 1 Housing...

Page 41: ...nt part in the chassis Figure 22 Position it as shown in Figure 23 by pushing it to the bottom The PI 1M 05M camera is first placed into the chassis without the front part After that the front part is...

Page 42: ...42 Figure 23 Focusing unit with camera 3 Fix the camera with the provided screw on the bottom of the chassis...

Page 43: ...chassis 4 Then connect the PI camera with the provided USB cable and lead it out of the cable gland 5 Slide the chassis with the camera in the housing Put the pins of the hinges to the slits of the ch...

Page 44: ...44 Figure 25 Locking of the hinge 6 Move the locking lever to the left symbol so that the chassis is fitted close to the inner surface of the housing Figure 26...

Page 45: ...contact of the cooling jaws with the camera infrared thermometer and inner housing generates an optimal cooling effect 1 Contact of the cooling jaws and inner housing 2 Contact of the cooling jaws an...

Page 46: ...46 Figure 26 Back side of the CoolingJacket with locking lever 1 Locking lever...

Page 47: ...Installation 47 7 Dismount in reverse order Figure 27 Unlocking of the hinge...

Page 48: ...red thermometer 1 Screw the infrared thermometer in the thread M48x1 5 of the front part see Figure 20 and seat the front part in the chassis Figure 28 Figure 28 Front part with infrared thermometer 2...

Page 49: ...era in the housing Put the pins of the hinges to the slits of the chassis and lock the hinge by pushing in forward Figure 25 4 Move the locking lever to the left symbol so that the chassis is fitted c...

Page 50: ...on of the CoolingJacket Advanced provides an installation of the PI series together with the PI Netbox and an industrial PIF or with the USB server Gigabit and an industrial PIF Figure 30 CoolingJacke...

Page 51: ...extended version Assembling of PI Netbox and industrial PIF 4 Mount the holding plate screws M3x5 Then attach the two support rods complete with the distance bolts SW 5 5x6 M3x6 with the provided scr...

Page 52: ...2 Figure 32 a c Mounting of the accessories for PI Netbox a Holding plate for PI Netbox top view b Support rods for industrial PIF view from the bottom c Shaft to fix the PI Netbox view from the botto...

Page 53: ...tion 53 5 Fix the industrial PIF with the screws M3x5 as shown in Figure 33 Figure 33 Mounting of the industrial PIF top view 6 To mount the PI Netbox to the chassis screw it to the fastening rail scr...

Page 54: ...ail with the PI Netbox into the left notch 1 of the shaft Afterwards into the right notch 1 Figure 35 until it is engaged Figure 36 By locking the chassis the shaft pushes the PI Netbox to the inner s...

Page 55: ...Installation 55 Figure 35 Notch to fix the PI Netbox top view 1 Notch...

Page 56: ...g the PI Netbox into the chassis right hand view 7 Then connect the PI camera and the PI Netbox with the provided USB cable and the Industrial PIF with the camera Combine the network connector and the...

Page 57: ...Installation 57 Figure 37 Chassis with PI camera industrial PIF and PI Netbox Follow as step 5 page 43...

Page 58: ...erver Gigabit Then attach the support rods with the provided screws M3x10 to one side of the chassis use the distance ring on the left Figure 38 Figure 38 a b Mounting of the accessories for USB serve...

Page 59: ...Installation 59 5 Fix the Industrial PIF with the screws M3x5 as shown in Figure 39 Figure 39 Mounting of the industrial PIF top view 6 Engage the USB server Gigabit to the DIN rail plate Figure 40...

Page 60: ...igabit into the chassis top view and right hand view 7 Then connect the PI camera and the USB server Gigabit with the provided USB cable and the Industrial PIF with the camera Combine the network conn...

Page 61: ...Installation 61 Figure 41 Chassis with PI camera industrial PIF and USB server Gigabit Follow as step 5 page 43...

Page 62: ...allation Cooling Jacket Standard PI camera HT Ethernet cable Cat 6 Cooling Jacket Extended or PI camera USB server Gigabit PI Netbox HT USB cable PIF cable Industrial PIF 3x Analog Output 2x Analog In...

Page 63: ...tion 63 Cooling Jacket Extended or PI Netbox PI camera USB server Gigabit Cooling Jacket Standard HT cable CTlaser PIF cable 3x Analog Output 2x Analog Input 1x Digital Input CT Box Industrial PIF HT...

Page 64: ...64 Cooling Jacket Standard HT cable CTvideo Cooling Jacket Standard HT cable analog 4 20 mA digital CSlaser sensor signals laser CT Box HT cable video signal...

Page 65: ...80 C 250 C IR video thermometer and IR thermometer 3 m 8 m 15 m HT Ethernet cable Cat 6 10 m und 20 m HT USB cable 5 m 10 m HT cable current loop alarm laser Cooling Jacket Standard CSvideo HT USB cab...

Page 66: ...gure 42 CoolingJacket Standard with CSvideo Figure 43 Cooling Jacket Advanced Extended with PI Netbox and industrial PIF Figure 44 Cooling Jacket Advanced Extended Version with USB Server and industri...

Page 67: ......

Page 68: ...optris CJA MA E2017 08 A...

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