OptiPure OP350 Installation, Operation & Maintenance Manual Download Page 1 | Manualshive

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OptiPure OP350 Installation, Operation & Maintenance Manual Download Page 1

OP350

Advanced Membrane

Separation System

Installation, Operation

& Maintenance Manual

Rev. 2

Manufactured By:

OptiPure Div. of

Procam Controls, Inc.

2605 Technology Drive, Bldg. 300

Plano, TX 75074

P: 972.881.9797 F: 972.422.6262

OP350_iom-manual_v2.indd

©2015 Procam Controls, Inc. All Rights Reserved

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Summary of Contents for OP350

Page 1: ...nstallation Operation Maintenance Manual Rev 2 Manufactured By OptiPure Div of Procam Controls Inc 2605 Technology Drive Bldg 300 Plano TX 75074 P 972 881 9797 F 972 422 6262 OP350_iom manual_v2 indd 2015 Procam Controls Inc All Rights Reserved ...

Page 2: ...NING Hazardous Voltage Safety Instructions 1 Please read and follow these instructions when connecting and using the system 2 To avoid electrical shock never touch the inside of the electrical box Only a qualified technician should open the electrical box 3 Never use the system if the power cord or float switch cable has been damaged Do not allow anything to rest on the power cord or float switch ...

Page 3: ...ressurization Return 1 2 gray hose Connect to Repressur ization Assembly Outlet Pressurized Optimized Water Outlet 1 2 gray hose Connect to End User Equipment Sample Port 3 8 Push to Connect Used ONLY to flush pre filters gather a water sample measure production or drain water from storage tank 120VAC Power Cord Plug in to standard wall outlet Reject Flow Control Valve behind filter Optimized Wate...

Page 4: ...5 feet of the location of the unit Drain must allow a minimum flow of 2 gallons per minute Compliance with most local plumbing codes requires installation of an approved air gap in the drain line The drain connection should be accessible for system set up and service Electrical requirements A power source with two outlets should be located within 5 feet of the location of the unit Processor 120V 6...

Page 5: ...NTENANCE AND SERVICE DO NOT MOUNT SYSTEM ABOVE THE CEILING OR IN A LOCATION THAT IS NOT EAS ILY ACCESSIBLE WHEN THE 50 GAL TANK ASSEMBLY IS FULL OF OPTIMIZED WATER IT WILL WEIGH 450 LBS THE 16 GAL TANK 140 LBS ALWAYS LOCATE THE STORAGE TANK WHERE IT CAN BE ACCESSED OR IS ACCESSIBLE DURING SERVICE Allow 3 to remove cartridges Processor Front View Processor Left Side View Right Side View Tank Assemb...

Page 6: ...bing Connection AMS QT Membrane Cartridge QTMA15 1 Mineral Addition Water Quality Monitor Optimized Water to Storage Tank Inlet on valve Repressurization Assembly Outlet Hose Barb 1 3 4 2 Processor Optimized Water Storage Tank 50 gal Atmospheric Tank Repressurization Return Optimized Water to Storage Tank Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Rep...

Page 7: ...rom the installation kit to the REJECT WATER OUTLET on the processor Run the line to an appropriate drain Observe local plumbing codes and supply an appropriate air gap Any fittings for connecting to the drain will need to be supplied by the customer Fix tubing in place at the drain 3 FEED WATER Apply 3 wraps of Teflon tape to the 1 2 MPT x 3 8 push connect fitting supplied Screw the fitting into ...

Page 8: ...on The Repressurization Pump and Buffer Tank assembly is on a stand that can be remote from the storage tank Simply remove the four bolts on the feet of the bracket and lengthen the gray hose from the tank to the pump and the red bypass tubing from the Tank Inlet Divert Valve to the required length Four rubber feet and mounting screws are avallable to put on the bottom of the Tank Stand Use the fo...

Page 9: ...f 3 Open downstream valves at the equipment to allow water to flow and air to purge through the post treatment if used and from the distribution lines When purging distribution lines do not allow the water level in the storage tank to drop below the bottom of the RP Pump suction tube near the bottom of the tank Once distribution lines are flushed and all air is purged close the equipment valves Wh...

Page 10: ...e membrane 7 The water is split by the membrane into a pure water stream and a reject water stream The reject water flows to the Reject Flow Control 10 and then on to drain The pure water stream continues through the Permeate Check Valve 8 then through the Mineral Addition cartridge 21 where minerals are added back in to the Optimized Water stream It then flows to the tank through the Tank Inlet D...

Page 11: ... fails water flow and can be restored to the equipment by turning the Emergency Bypass Valve 3 to the SYSTEM BYPASS position This allows tap water to bypass the processor and RP assembly A Sample Port 13 provides the ability to measure membrane production by closing the Buffer Tank Valve 17 and turning the Tank Inlet Divert Valve 11 to the bypass or UP position This diverts the permeate pure water...

Page 12: ...005 Pressure Gauge PN 530 20018 Reject Flow Control PN 514 00440 OUT Permeate Conductivity Probe Pressurized Water Check Valve PN 524 01035 Sample Port Valve PN 520 12220 Permeate Check Valve PN 524 01030 Water Quality Monitor PN 530 40112 IN Optimized Water Conductivity Probe CTO Q PreFilters x2 PN 300 05830 AMS QT Cartridge PN 204 53040 Stem Connector PN 551 65210 Union Elbow PN 551 63021 Electr...

Page 13: ...full float switch is in up positon and switch inside float is open disconnecting power to Processor RP Pump PN 704 35513 Tank Bracket Assy with 16G Storage Tank PN 594 80516 Assy with 50G Storage Tank PN 594 80510 Buffer Tank Assy with 16G Storage Tank PN 340 50001 Assy with 50G Storage Tank PN 340 50004 Buffer Tank Valve PN 520 14501 Optimized Water Inlet Connect line from Optimized Water To Stor...

Page 14: ...n of whether to make a Product Reject Flow Rate adjustment is complex An understanding of your water chemistry and operating conditions is necessary in order to safely deviate from the factory setting It is strongly recommended that you contact your OptiPure dealer or the factory for assistance before changing the factory setting Reject Flow Rate Adjustment The parameter that can be adjusted is th...

Page 15: ...en the Sample Port valve While the system is operating in normal mode Emergency Bypass Valve in Service position use a graduated cylinder or other measuring vessel to collect and measure the amount of water that is produced from the tubing connected to the Sample Port in 60 seconds To convert ounces per minute to gallons per minute divide ounces min by 128 To convert milliliters per minute to gall...

Page 16: ...cartridges into the QT heads by aligning the notches and pushing up then turn a quarter turn to the right 5 Install a piece of 3 8 tubing in the Processor Sample Port valve open the Sample Port and direct to a bucket or drain 6 Turn the Tank Inlet Divert Valve to the Bypass Mode Handle Pointing UP 7 Open the Water Supply Valve and put the Emergency Bypass Valve in the SERVICE position allowing wat...

Page 17: ...the SERVICE position Allow water to flush through the membrane displacing air and preservative to flow out the Sample Flush port to drain for 5 10 minutes 9 Actuate the Water Quality Monitor and check the OUT or Permeate Water TDS 10 After the AMS QT cartridge is purged of air close the Sample Port 11 Check for leaks Trouble Shooting Problem Possible Cause Resolution Running out of water Operating...

Page 18: ...ill be felt when the tubing meets the O ring The outside of the tubing must be free of knicks and gouges Cut tubing with a plastic tubing cutter or a razor knife Make a clean square cut After cutting make sure the end of the tube is round Correct any out of roundness that may have occured in cutting the tubing Fitting Overview Tubing Preparation Fitting Body Collet Gripper Dark Gray Tube Stop O Ri...

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