Optimal 1700 Manual Download Page 2

Page: 2 / 43

C O N T E N T S

Page

Safety Warnings

Operating Specifications

Assembly

Putting into Service

Operating Instructions

7 - 9

Care and Maintenance

10 - 12

Appendix

6.1

Attachment Points

6.2

Wiring diagram for Control Box

6.3

Wiring Diagram for Control System

6.4

Hydraulic systems

6.5

Lubrication chart

Trouble Shooting

18 -19

Warranty

Spare Parts List with Drawings

21 - 42

9.1

basic machine

9.2

spades

9.3

gate lock

9.4

telescopic spade cylinder

9.5

gate cylinder

9.6

gate lock cylinder

9.7

hydraulic system

9.8

electric controls

Summary of Contents for 1700

Page 1: ...ursery Equipment Eysoelden M 41 5191 Dawes Rd 91177 Thalmaessing Grand Bay AL 36541 Germany U S A Phone 49 9173 79 18 0 Phone 251 490 9871 Fax 49 9173 79 18 49 Email Fieldgrown gmail com eMail info opitz optimal com Email Sales optimaltreespades com web www opitz optimal com Web www OptimalTreeSpades com 2 ...

Page 2: ...tachment Points 13 6 2 Wiring diagram for Control Box 14 6 3 Wiring Diagram for Control System 15 6 4 Hydraulic systems 16 6 5 Lubrication chart 17 7 Trouble Shooting 18 19 8 Warranty 20 9 Spare Parts List with Drawings 21 42 9 1 basic machine 9 2 spades 9 3 gate lock 9 4 telescopic spade cylinder 9 5 gate cylinder 9 6 gate lock cylinder 9 7 hydraulic system 9 8 electric controls ...

Page 3: ...nals When driving the tree spade should be in the lowest possible position When moving and working on public roads the traffic rules and regulations must be adhered to Never leave power unit with engine running or with lift arms up To park engage parking brake and put tree spade flat on the ground When doing cleaning maintenance or repair work lower the tree spade to the ground and stop the engine...

Page 4: ...009 Part N 7118000086 8 Oil Manifold Part N 7118000015 Part N 7118000016 5 Gate Cylinder 5 Gate Cylinder Part N 7118000010 Part N 7118000007 Part N 7118000007 2 Tower 3 Tower Part N 7118000001 Part N 7118000001 Part N 7118000012 Part N 7118000014 6 Lock Cylinder Part N 7118000020 Part N 7118000017 Part N 7118000019 Part N 7118000018 Part N 7118000013 ...

Page 5: ... cm 43 weight basic machine empty 2220 kg 4840 lbs rated type of attachment attachment by means of back plate to loader or excavator minimum lift capacity 6000 kg 13200 lbs the power unit must be equipped with an auxiliary double acting hydraulic circuit for implements working pressure 160 200 bar 2300 2900 lbs in oil flow 60 l min 16 GPM controls electro hydraulic valves double acting for four fu...

Page 6: ...he tree spade is bolted tightly to the back plate 2 2 Installation of Electro Hydraulic Control wiring diagram page 14 15 2 2 1 Install control box at suitable place in the cabin e g at dashboard 2 2 2 Install 13 pole socket next to the push on connector for the implement hydraulics A mounting bracket has been provided 2 2 3 Run 12 pole cable from control box to 13 pole socket 2 2 4 The control bo...

Page 7: ...g specifications on page 4 IMPORTANT The hydraulic disconnect of the tree spade and the power unit must match and must be connected properly Faulty connections are extremely dangerous If the back flow of the hydraulic oil is impeded a pressure relief will divert the excess oil into an overflow tank Possible reasons could be ill matching disconnects or an excessive oil flow In that case the oil flo...

Page 8: ... When sight is limited an assistant should direct the operator by hand signals Before starting to work with the tree spade make sure the hydraulic fittings and the bolts are properly tightened and are free from any defects 4 1 Control Box The work movements are controlled as follows Pre Selector Manual Controls hydraulic 0 control box switched off LED light indicates when gate is not locked functi...

Page 9: ...level position by means of the lift arms of the power unit Again check if the tree is positioned in the centre of the frame and correct if necessary 4 2 7 In case the power unit had been furnished with rear stabilizers of its own extend rear stabilizers with the respective control valve of the power unit But in case stabilizers have been installed with the tree spade and they are controlled by Opt...

Page 10: ...e tree spade should be in the lowest possible position When digging it might happen that a stone gets caught between two blades and the blades get bent This causes tremendous tension in the steel blade Do not try to release the stone by means of a crow bar or other tools Place the digging head again into the planting hole and retract the blades Thereby the stone will come loose and the blades whic...

Page 11: ...eck level of hydraulic oil regularly For checking retract all blades up and lower the tree spade to the ground If in that position the oil level is below the mark of the sight glass oil must be refilled 5 4 Hydraulic Hoses All hydraulic hoses must be inspected at least once per year Damaged hoses must be replaced At least after 6 years all hoses must be replaced 5 5 Cylinders In case the tree spad...

Page 12: ... position tighten bolts A M24x50 and counter nuts B M20 with torque 730Nm In case the desired blade position cannot be reached check guides and plastic guides and replace if necessary When they are still in good condition probably the blade points must be unbent Important Unbend with hydraulic press in cold state Never heaten the blade ...

Page 13: ...nd switched off when doing cleaning maintenance or repair work Use original spare parts only The tree Spade must be inspected by an expert on operational safety once per year Do not alter the design of the tree spade without having consulted the manufacturer ...

Page 14: ... 13 6 Appendix 6 1 Attachment points OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 ATTACHMENT POINTS ...

Page 15: ... 14 6 2 Wiring Diagram for Control Box ...

Page 16: ... 15 6 3 Wiring Diagram for Control System ...

Page 17: ... 16 6 4 Hydraulic system ...

Page 18: ... 17 6 5 lubriction chart lubricate once per week ...

Page 19: ... valve is damaged and must be replaced 3 After the blades have been retracted and the valve has been relieved they immediately move down again If the spades move down a short way only the oil supply of the pump might be too high Oil flow of power unit must be regulated by service of manufacturer If the spades move down all the way the seals in the spade cylinder might be defect und must be replace...

Page 20: ...e properly although the spade cylinders are fully extended Guides are worn and must be replaced Blades are bent and have to be adjusted 7 One function any does not work The electricity supply is interrupted Check power circuit The magnet of the respective control valve is defect Valve must be replaced The plunger of the control valve is seized probably due to a dirt particle in the hydraulic oil D...

Page 21: ... moisture other unfavorable atmospheric conditions or other causes beyond Opitz s reasonable control or from failure to operate or maintain the product in accordance with the Opitz Operation Manual a copy of which is provided to you with the product or from normal wear and tear under normal usage OPITZ EXCLUDES AND WILL NOT PAY ANY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARISING OUT OF THE PURCHASE O...

Page 22: ...rks Nursery Equipment Eysoelden M 41 5191 Dawes Rd 91177 Thalmaessing Grand Bay AL 36541 Germany U S A Phone 49 9173 79 18 0 Phone 251 490 9871 Fax 49 9173 79 18 49 Email Fieldgrown gmail com eMail info opitz optimal com Email Sales optimaltreespades com web www opitz optimal com Web www OptimalTreeSpades com ...

Page 23: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 MAIN FRAME ...

Page 24: ...050933 7 4 tensioner RH 309160811 RE 8 4 tensioner LH 309160811 LI 9 64 nut M 20 DIN 934 502200934 10 64 washer 20 DIN125 506920 11 2 grease nipple 59908H1M6 12 2 additional hinge pin 3071900010 13 2 bush 31114155 14 2 castellated nut M 33x1 5 50233150985 15 4 screw M 20 x 80 DIN 931 50120080931 16 4 bush 14138 31114138 17 2 gate cylinder 301021600 18 2 hinge pin 30716025 19 4 bush 544505550 20 2 ...

Page 25: ...TREE SPADE OPTIMAL 1700 SPARE PARTS MAIN FRAME Item Quantity Description Part Number 22 4 nut M20 DIN 985 502200934 ...

Page 26: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 SPADE ...

Page 27: ...e 316163001 2 8 plastic lining for guide 800 mm long 30617024001 3 8 plastic lining for guide 700 mm long 30617024000 4 160 countersunk M 6 x 25 DIN 7991 501060257991 5 160 nut M 6 DIN 9855 502060985 6 4 screw M 30 x 200 DIN 931 50130220931 7 4 bush 311163061 8 4 nut M 30 DIN 985 502300985 ...

Page 28: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 GATE LOCK ...

Page 29: ... 8 hex head screw M 10 x 30 50110030933 9 2 socket head screw M 12 x 120 50112120912 10 1 spacer 3181700140 11 2 union 515GE6LANG 12 1 plate for sensor 3181800090 13 2 countersunk M 6 x 20 501060207991 14 1 fixing plate 3981700013 15 2 washer 6 4 DIN 125 506906 16 2 socket head screw M 6 x 20 50106020912 17 1 Inductive sensor 5990040228 18 1 pipe clamp 510RAPR 218 19 2 socket head screw M 6 x 35 5...

Page 30: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 TELESCOPIC SPADE CYLINDER 30 ...

Page 31: ...rew M6x10 50106010914 8 1 slotted nut 3131800010 9 1 cover 30401401 10 1 circlip ring 100 x 3 599021003 11 1 guide bush 311013011 12 1 guide bush 311013001 13 1 cylinder suspension 3091700010 2 bush 544455040 14 2 slotted nut KM30 31350330 15 1 o ring 92 x 3 5170920030 16 1 piston seal 51604125108 17 1 o ring 84 x 3 Ring 84 x 3 5170840030 18 1 o ring 30 x 2 5 517050030 19 1 piston seal 51604090076...

Page 32: ...antity Description Part Number 22 1 o ring 119 2 x 5 7 5171192057 23 1 rod seal 51602105112 24 1 scraper 51603105 25 1 o ring 84 2 x 5 7 5170842057 26 1 piston rod seal 516020501 27 1 scraper 5160350 28 1 union 515070391221 29 1 union 515070511621 30 seal kit 51600016011 ...

Page 33: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 GATE CYLINDER 16 ...

Page 34: ... 4 1 elbow 515070510813 5 1 hydr socket G1 4 3135030501 6 1 guide bush 3116036365 7 1 oil scraper 5160336 8 1 rod seal 5160236446 9 1 o ring 55 2 x 3 5170552030 10 1 piston rod 3036036164 11 1 o ring 36 x 2 5 5170360025 12 1 piston seal OMK 60 5160160 13 1 piston 3126036240 14 1 nut M 24 x 1 5 DIN 936 50224150936 15 1 cylinder bottom 3046036435 16 seal kit 516006036601 ...

Page 35: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 GATE LOCK CYLINDER 13 ...

Page 36: ... 175 3030300150 3 1 piston HZ 50 30 3125030250 4 1 guide bush HZ 50 30 3115030020 5 6 socket head screw M 8 x 20 50108020912 6 2 union 3991410010 7 1 nut M 20 x 1 5 50220150936 8 1 piston seal 5038 51604050038 9 1 o Ring 25 x 2 5 5170250025 10 1 o Ring 45 2 x 3 5170452030 11 1 piston rod seal 5160230 12 1 scraper P7 30 5160330 13 seal kit 516005030612 ...

Page 37: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 HYDRAULIC SYSTEM ...

Page 38: ...05050912 7 2 pressure relief valve 547VSPC150 8 1 flow control valve 547OD21356 9 1 fixing plate 3151410020 10 4 hex bolt M 8 x 16 DIN 7991 501080167991 11 2 control block LH 5471410030 12 2 control block RH 5471410020 13 4 control valve NG10 547010 14 16 socket head screw M6 x 40 DIN 912 50106040912 15 4 check valve 547VUCN12A 16 23 plug VSTI 515VSTI1 4 17 8 plug VSTI 515VSTI1 2 18 1 plug VSTI 51...

Page 39: ...e NW16 length 16 513162041011 32 2 hydraulic hose NW12 length 20 5 513122052011 33 2 hydraulic hose NW16 length 21 513162053011 34 2 hydraulic hose NW12 length 64 513122162012 35 2 hydraulic hose NW16 length 65 513162165012 36 2 hydraulic hose NW12 length 54 513122137011 37 2 hydraulic hose NW16 length 51 5 513162131013 38 2 hydraulic hose NW12 length 56 513122142011 39 2 hydraulic hose NW16 lengt...

Page 40: ...escription Part Number 43 1 hydraulic hose NW6 length 91 3 513062232013 44 4 pipe clamp 510RAPR 320 45 4 pipe clamp 510RAPR 325 46 16 socket head screw M 6 x 35 50106035912 47 1 pipe clamp DS112 12 510112 48 1 cover plate 5100DP B1 49 1 bolt M 6 x 35 DIN 931 50106035931 ...

Page 41: ...OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1700 CONTROL BOX ...

Page 42: ...g M12x1 5 5997527701 8 1 cable 12x1 5 560cm 220 5 5121215 9 1 cable 2x1 5 170cm 67 5122015 10 1 13 pole socket 5998JB005949 11 1 13 pole plug 5998JA005951 12 1 cable 12x1 5 250cm 98 5121215 13 1 straight cable fitting M20x1 5 5997527727 14 1 distributor box 3981410010 15 7 standard plug 54743650 16 1 cable 2x1 87 blade 1 5122010 17 1 cable 2x1 23 blade 3 5122010 18 1 cable 4x1 5 79 sensor 5124015 ...

Page 43: ...ade 4 5122010 24 7 straight cable fitting M12x1 5 5997527702 25 1 straight cable fitting M16x1 5 5997527714 26 1 sensor 5990040754 27 1 sensor cable 4 pole 5990040300 28 1 cable fitting M12x1 5 5997499110 29 1 cable fitting M16x1 5 5997527713 30 1 relais 5994RD3520 31 1 relais box PK 102 5990038103 32 1 bracket for 13 pole socket 3159990010 ...

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