Onyx CTY2 Owner'S Manual Download Page 25 | Manualshive

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GENERAL INFORMATION

25

FASTENER

TORQUE

NOTES

Handlebar Clamp

20nm

Triple Tree Bolts

30nm

Front Brake Plate

30nm

Front Axle Nut

80nm

272 RED LOCTITE

Lower Shock Mount

30nm

Rear Axle Nut

80nm

272 RED LOCTITE

Rear Axle Stay

12nm

TORQUE SPECIFICATIONS

It’s good practice to periodically check over your bike for loose nuts. Below is a table of torque speciﬁcations for
various fasteners on your bike.

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Summary of Contents for CTY2

Page 1: ...OWNER S MANUAL CTY2 V1 0 onyxmotorbikes com info onyxmotorbikes com 310 800 2531 1924 E Maple Ave El Segundo CA 90245...

Page 2: ...BEEP BEEP...

Page 3: ...We hope you use this manual to provide for reference in the operation inspection and basic maintenance of your ONYX We are constantly updating and refining our product Please to use this document to...

Page 4: ...age injury or death ONYX products function di erently from conventional bicycles and are dangerous To minimize risk of serious injury protective equipment should be worn at all times including a helme...

Page 5: ...EW SET CLOCK RIGHT SIDE CONTROLS LEFT SIDE CONTROLS KEY FOB BUTTON LAYOUT AND OPERATION OPTIONAL ACCESSORY OVERVIEW 36 OPERATING INSTRUCTIONS GENERAL OPERATION THROTTLE BRAKING PARKING BATTERY OPERATI...

Page 6: ...N PURCHASE PAYMENT PRICING SHIPPING PRODUCTS OTHER THAN ONYX BIKES DISCLAIMER LIMITATION OF LIABILITY RETURNS EXCHANGES WARRANTY COMPLAINTS PRIVACY POLICY COOKIE POLICY NOTES FIRST RESPONDER INFORMATI...

Page 7: ...ive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servi...

Page 8: ...for Proper Operation Check Tire Rotation Should Spin Smooth Straight Check Tire Pressure 32 psi F R Check Front Rear Brake Operation Check Battery Charge Level Check Torque Fork Axle Handlebar and Sus...

Page 9: ...y formal training ONYX strongly recommends that you take a moped or motorcycle riding course for proper training especially if you are new to motorbikes in general Contact your State or local Departme...

Page 10: ...ing port will only go in one way 3 Once charging plug has been inserted turn the connector counter clockwise 4 To ensure proper charging the yellow tab must fall into place You will hear a click once...

Page 11: ...y it is not uncommon at full throttle for the voltage sag to be 7 volts and on warmer days for it to be between 4 volts to 5 volts Each mode limits the amount of sag Eco mode will help prevent cut o s...

Page 12: ...ngs Remember that e bikes are quiet Be aware of joggers people pushing strollers and other cyclists that may be on or near the paths and lanes that you may be using BEFORE YOU RIDE USEFUL RIDING INFOR...

Page 13: ...QUICK START GUIDE LEFT TURN STOP RIGHT TURN 13 HAND SIGNALS...

Page 14: ...the rider must check everything in the Pre Ride Safety Check section of the Quick Start Guide Modi cations and additional loads may a ect your bikes performance handling range and operation Use cautio...

Page 15: ...N The frame number is etched underneath the rear seat down tube MOTOR SERIAL NUMBER LOCATION The motor number can be found on the pedal chain side etched on the hub motor side cover plate The motor nu...

Page 16: ...NRM Normal SPT Sport Motor Power continuous 500W governed 1 750W limited 1500W limited Riding Range 60 miles1 40 miles 20 miles Top Speed limited Approx 15 mph1 Approx 20 mph Approx 40 mph max Pedal...

Page 17: ...Maximum Payload Carrying Capacity including rider installed accessories and gear 300 lbs 136 kg Total Dry Weight without Battery 131 lbs 59 kg Front Axle Weight Distribution 64 lbs 29 2 kg 41 Rear Axl...

Page 18: ...nt 70 Amps Typical Max Charge Current 5 Amps Recommended Standard 10 Amp Maximum Battery Cell Type High Quality 3 7V Lithium Ion NCM Nickel Cobalt Manganese Oxide Based 21700 Cells ONYX Battery Pack C...

Page 19: ...h Regenerative Power Support During Braking Hardware Over Current and Over Voltage Protection LED Fault Code Thermal and Current Cutback Plus Low Voltage Battery Protection Shutdown Rugged Waterproof...

Page 20: ...A Hydraulic Disc Brake Brake Operation Front Right Hand Front Brake Type Single Piston Hydraulic 220 mm DIA Hydraulic Disc Brake with Braided Stainless Steel Brake Hose Front Brake Rotor Disc Cross Dr...

Page 21: ...1 Speed Bicycle Crank Gear Set 28 Tooth 6 38 DIA 162 mm Forged Alloy Gear Rear Freewheel Sprocket 16 Tooth Gear Bicycle Chain 1 8 Track x 1 2 Wide Bicycle Chain Grips Durable Black Vinyl Kickstand Si...

Page 22: ...n Spoke Rim Inner Liner Inner Tube Tire Standard Tire Size 3 00 17 3 W x 17 Inner Dia Maximum Tire Width 3 Front Rear Tire Options OEM Street Tire VuroStar Tire Manufacturer VuroStar Tire Model VuroSt...

Page 23: ...ing on type and areas of use Below are various factors that can cause abnormal wear Under in ation overloading can cause tread distortion and irregular wear More seriously they may result in a sudden...

Page 24: ...Handlebar Clamp Triple Tree Bolts Front Axle Nut Front Brake Plate Top Rear Shock Bolt Lower Shock Mount Rear Axle Nut Rear Axle Stay Fig 3 1 CTY2 MODEL 22 GENERAL INFORMATION FASTENER LOCATION...

Page 25: ...ake Plate 30nm Front Axle Nut 80nm 272 RED LOCTITE Lower Shock Mount 30nm Rear Axle Nut 80nm 272 RED LOCTITE Rear Axle Stay 12nm TORQUE SPECIFICATIONS It s good practice to periodically check over you...

Page 26: ...s the most battery power but you can help increase your range by pedaling whenever possible to conserve battery power As a basic reference take a look at the graphic below to get an idea about how far...

Page 27: ...from Ground to Top of Display 37 25 Not shown Handlebar Width Brake Lever Tip to Tip Grip End to Grip End 27 25 E Ground Clearance Ground to Bottom of Chain Ring 8 5 F Pedal Shaft Clearance Ground to...

Page 28: ...s 3 Battery Charging Port 4 Controller Compartment 5 Rear Hub Motor 6 Battery Cover 7 Brake Light 8 Electronics Compartment 9 Kickstand 10 Front Disc Brakes 11 Rear Disc Brakes 12 Front Forks 13 Rear...

Page 29: ...s always on for safety and visibility The brake light is activated with the two brake levers on the controls See Handlebar Control Overview Page 34 PEDALS Pedals are connect to the rear axle via a sin...

Page 30: ...ottle PRO TIP GO FARTHER BY BRAKING The key to going farther is using regenerative braking system or the rear brake When able to brake safely try using regen braking only to recharge the battery while...

Page 31: ...Select Button Left Turn Indicator Position Light Indicator disabled since Daytime Running Light is always ON Drive Mode Indicator Headlight High Beam Right Turn Indicator Battery Charge Level Gauge Ba...

Page 32: ...here for the energy to go Also when applying regen your throttle will be killed So when you release the regen brake lever make sure you are not giving the throttle any power For these reasons always u...

Page 33: ...2 HALF LENGTH THROTTLE A quarter twist throttle is used to help save energy by encouraging you to rest your hand and coast Warning the throttle is extremely sensitive Fig 4 2 DRIVE MODE SWITCH 3 MODES...

Page 34: ...stem C 2 Press the Bolt button twice to turn on the system and listen for one chirp The dash and running lights should illuminate immediately following this step so long as the throttle power button i...

Page 35: ...OPERATING CONTROLS 35 Unlock Button C Bolt Button D Lock Button A Panic B...

Page 36: ...elerate release slowly Read the Pro Tip in this section about staying above 51 volts when you throttle BRAKING To slow down release the throttle control and apply equal pull to both brake levers Appli...

Page 37: ...ct that battery level meters are great for at a glance info but never give you accurate data to really gauge the distance you can go with the energy available So the key to getting back home is to nev...

Page 38: ...battery pack Voltage Cut O The BMS is programmed to turn the battery o for protection at 51 volts Recommended Voltage Charge Rate Recommended voltage charge and discharge range is between 71 4 volts...

Page 39: ...battery are two separate things goes a long way There are four things to understand about the Onyx CTY2 battery which also applies to a EUC eBoard eScooter and other eBikes Balancing the battery pack...

Page 40: ...of sag BATTERY CUT OFF When the amount of battery sag falls below 51 volts the Onyx CTY2 will turn o Cut o occurs because the battery management system is programmed to protect the batteries from dama...

Page 41: ...voltage is where most of the battery s capacity is stored between 3 6 volts 61 2 volts and 3 695 volts 62 8 volts Riding faster consumes more battery Become familiar with how many miles away your des...

Page 42: ...ever force pry or hit the cover or you could cause major damage to the wood 1 Unlock the cover gently slide the wood cover upwards towards the handlebars 2 Now slide the cover away from the bike to be...

Page 43: ...OPERATING INSTRUCTIONS 43 3 Undo the battery straps and begin to pull out the red and black connector as well as the yellow connector BATTERY REMOVAL...

Page 44: ...o unplug the battery with the battery switch in the ON position Once off unplug the battery connectors 2 unplug the black and red connector as well as the yellow connector 3 To fully remove the batter...

Page 45: ...3 Once the connectors are fully connected ensure your light on the charger goes from green to red 2 Once attached to the charger begin to attach both yellow connectors Note Connection will only work o...

Page 46: ...ratures below 32 F or above 120 F Leaving the battery fully charged to 100 71 4v when not riding for a day or two is okay but don t make a habit of it CHARGING DOS Once a month balance charge the batt...

Page 47: ...eryone As an example it s okay to keep the charger plugged in all the time and maintain a constant 71 4 volts full charge Although this will reduce the charge cycles of the battery to 800 or less afte...

Page 48: ...ery charged to 67 7 volts 82 on the display by unplugging the charger when the charge reaches approximately 67 7 volts Full charge for 87 minutes one and a half hours before riding to go from 67 7 vol...

Page 49: ...on the Onyx CTY2 although it is not available on most e bikes Battery balancing serves the purpose of equalizing the voltage between all 85 individual battery cells inside the Onyx CTY2 battery When...

Page 50: ...ndividual 21700 batteries can be charged as high as 4 25 volts and as low as 2 50 volts it is healthier for the batteries in terms of charge cycles and safer to keep batteries between 4 20 volts and 3...

Page 51: ...e Always unplug the battery when working on the bike Always charge your battery before use after sitting for a few days Long term storage should be stored at 50 charged at room temperature Never store...

Page 52: ...e layer and the other half are in the graphite layer At 50 charge the battery is under the least possible strain BATTERY TEMPERATURES DO NOT STORE THE BATTERY WHERE IT WILL GET ABOVE 120 DEGREES FAHRE...

Page 53: ...e care of your ONYX Motorbike and it will take care of you Provide routine care for your ONYX bike as detailed in this chapter The owner is responsible for learning and obeying all federal state regio...

Page 54: ...ts Using a Soft Cloth V Carefully Check Tires for Any Debris or Wobble V Check Front Brake Fluid Level DOT3 V V V V Check Battery Strap to Make Sure Battery Is Secure V V Lube and Tension Bicycle Chai...

Page 55: ...ysical check after every couple rides to make sure nothing is vibrating loose Most bikes that encounter rough terrain will need attention more frequently CHECK YOUR ELECTRICAL CHECK THE CONDITIONS OF...

Page 56: ...ake pads when needed you should adjust the brake cable when the pads wear down and or the cable settles during regular use CHECK BRAKE PAD ADJUST BRAKE FOR PERFORMANCE WHEEL TIRE SERVICE SERVICING THE...

Page 57: ...xtinguish visible ame with a Class D power type re extinguisher After ame has been extinguished douse with a water based re extinguisher See SAFETY INFORMATION page 14 See BATTERY SAFETY TIPS page 51...

Page 58: ...lve this you will need to remove the battery tray 3 You damaged the throttle by accidentally spilling a massive amount of corrosive liquid such as brake uid on the throttle housing The only solution h...

Page 59: ...WHEN STOPPING While this is rare it can be very strange when you come to a stop and the bike feels like there is some play in the front end This means you need to tighten down the top fork nut right b...

Page 60: ...e terms and conditions Therefore persons found guilty of any o ense concerning the preserved rights are prosecuted Violation of terms and conditions grants ONYX the right to look for law and equitable...

Page 61: ...n the event that you wish to return your bike then we will need you to repackage and return it with the original packaging 30 days after a bike is delivered it will no longer be eligible for a return...

Page 62: ...in the event of abuse neglect carelessness using the product in any way other than intended replacement with any part or accessory other than original ONYX parts and products attempt of reparation or...

Page 63: ...NOTES 63 NOTES...

Page 64: ...64 CTY2 MODEL NOTES...

Page 65: ...65 NOTES...

Page 66: ...66 CTY2 MODEL NOTES...

Page 67: ...67 NOTES...

Page 68: ...ins a 60V battery connected by phase wires to a rear hub motor NEVER cut any high voltage cables or cabling High voltage cables can hold charge for up to 60 seconds after disabling the vehicle HUB MOT...

Page 69: ...MOPEDS ARE BACK onyxmotorbikes com info onyxmotorbikes com onyxmotorbikes onyxmotorbikes onyxmotorbikes...

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