background image

(1) Lighting part

This section emits light.

(2) Receiver part

This section captures the 

image.

(3) Connector

This connector is connected 

to the Amplifier Unit.

(4) Sensor Head mounting fixture

This fixture is for mounting the Sensor Head.

This fixture can be mounted on all of the four 

mounting surfaces.

(5) Focus adjustment control

This control is used for adjusting the focus of the image.

(6) Ventilation film

This film prevents the front panel from condensation.

(7) Extra Light Connector

This connector is connected to the Extra Light.

The following graphs show the relationship between detection range and setting 

distance for each model of Sensor Head.

Values differ according to each model of Sensor Head, so fully check the model before

using these graphs.

(Example)

When using a ZFV-SC90/90W Sensor 

Head at a detection range of 70 mm 

required for the location of the sensing 

object, the setting distance of Sensor 

Head becomes 104mm.

Detection range 

H (mm)

Setting distance 

L (mm)

Attach the mounting fixture (provided with the 

Smart Sensor) to the side of the Sensor Head.

The mounting fixture can be installed on all of the 

four mounting surfaces.

Insert a regular screwdriver into the gap (one of 

the two gaps) between the mounting

fixture and the Sensor Head case, and remove the 

mounting fixture.

Attach the ferrite core (provided with the Smart Sensor) to the case side and the 

connector side of the Sensor Head.

・ ZFV-SC90/SC90W

(1) Align the two hooks on one side of the mounting 

fixture with the two grooves on the Sensor Head 

body (light emitting side).

(2) Press in the other hook.

Push down until you hear it snap into place.

(3) Make sure that the mounting fixture is firmly 

fixed on the Sensor Head.

(1) Install the Sensor Head at the installation 

distance obtained in the above graphs.

(2) Turn the focus adjustment control 

      to the left and right to adjust the focus.

Insert the Sensor Head connector into the Sensor Head connector of the Amplifier Unit.

Pull out the Sensor Head while pressing in the hooks on both sides of the Sensor 

Head connector.

Before tuning the focus adjustment control slightly to the right, make sure that the 

guide mark is not at the lower limit position.  The focus adjustment control is a 

multi-turn control.  However, the control stops turning at the lower limit position 

(right turn).  The control turns idle even after the upper limit position (left turn).  

Do not exert unnecessary force to turn the control at the upper or lower limit 

positions as this might damage the control.

PRECAUTIONS FOR SAFE USE

PRECAUTIONS FOR CORRECT USE

Please observe the following precautions to prevent failure to operate, malfunctions, 

or undesirable effects on product performance.

Do not install the product in locations subjected to the following conditions:

 Ambient temperature outside the rating

 Rapid temperature fluctuations (causing condensation)

 Relative humidity outside the range of 35 to 85%

 Presence of corrosive or flammable gases

(1) Installation Site

The center of the optical axis sometimes differs according to each Sensor Head. During 

installation, be sure to check the center of the image and the detection range on the 

LCD monitor of the Amplifier Unit.

(3) Optical Axis and Detection Range

Please observe the following precautions for safe use of the products.

 Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head and 

Amplifier Unit.

 If large dust particles adhere to the front Panel of the Sensor Head, use a blower 

brush (used to clean camera lenses) to blow them off. Do not blow off the dust 

particles with your mouth.

 To remove smaller dust particles, wipe gently with a soft cloth. 

Do not use excessive force to wipe off dust particles. Scratches on the front 

Panel may cause errors.

(6) Maintenance and Inspection

142mm

67mm

50mm

90mm

Setting

distance

(L)

Detection

range

(H)

Workpiece

(1) Installation Environment

 Do not use the product in environments where it can be exposed to inflammable / 

explosive gas.

 To secure the safety of operation and maintenance, do not install the product close 

to high-voltage devices and power devices.

 During installation, make sure that screws are tightened firmly.

(3) Others

 Do not attempt to dismantle, repair, or modify the product.

 Dispose of this product as industrial waste.

(2) Power Supply and Wiring

 High-voltage lines and power lines must be wired separately from this product. 

Wiring them together or placing them in the same duct may cause induction, 

resulting in malfunction or damage.

(2) Power Supply and Wiring

 Do not peel off or probe the ventilation film with a sharp-pointed object.

If you so, the specifications of the protective structure may no longer be satisfied.

 Do not block the ventilation film. Doing so might cause the front panel to be 

con-densed.

(4) Ventilation Film

Part Names and Functions

Safety of LED

Attaching the ferrite core

Installing the mounting fixture

Removal procedure

Installation distance

Installation procedure

Specifications

Connecting the Sensor Head

Disconnecting the Sensor Head

Dimensions

Model

ZFV-SC90

Smart Sensor

For Model ZFV-CA

□□

Sensor head unit

 Before connecting/disconnecting the Sensor Head, make sure that the Smart Sensor is 

turned OFF. The Smart Sensor may break down if the Sensor Head is connected or 

disconnected while the power is ON.

 Use only combinations of Sensor Heads and Sensor Controllers specified in this sheet.

(Unit : mm)

Item
Setting distance (L)
Detection range (H V)
Relation between setting

distance and detection range

Built-in lens
Object lighting method
Object light source
Extra light interface
Sensing element
Shutter
Power supply voltage
Current consumption
Dielectric strength
Vibration resistance (destruction)
Shock resistance (destruction)
Ambient temperature
Ambient humidity
Ambient atmosphere
Connection method
Degree of protection
Materials

Weight

Accessories

LED Safety

ZFV-SC90 (Wide View)   ZFV-SC90W (Wide View)
67 to 142 mm
50

×

46 mm to 90

×

83 mm

Focus: f6.1.
Pulse lighting
Twenty white LEDs
Available  
1/3-inch color CCD
Electronic shutter, shutter time: 1/500 to 1/8,000
15 VDC, 48 VDC (Supplied from Amplifier Unit.)
Approx. 350 mA[15VDC:Approx. 150 mA, 48VDC:Approx. 200 mA](including Extra Light)
1,000 VAC, 50/60 Hz for 1 min
10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
150 m/s

2

 , three times each in six directions (up/down, left/right, forward/backward)

Operating: 0 to 40 

, Storage: -20 to 65 

 (with no icing or condensation)

Operating and storage: 35% to 85% (with no condensation)
Must be free of corrosive gas.
Prewired, Standard cable length: 2 m
IEC60529, IP65 

IEC60529, IP67

Case: ABS, Mounting bracket: PBT

Approx. 300 g (including mounting bracket and cord)
Mounting bracket[model ZFV-XMF2](1), Ferrite core (2), 

Instruction sheet

Risk Group 1 (IEC62471)

Detection

range

V

H

Ferrite core

© 

OMRON Corporation                        All Rights Reserved.

The product is considered to be classified 

as Risk Group 1 by IEC62471.

When you do not use extra light, put the connector cap on the connector.

Water-proof can not be assured without the cap.

(5) Extra Light Connector

2006-2015

OUTPUT

OUTPUT

Setting

distance L

Detection range H

Focus 

adjustment

control

Mounting 

fixture

Hook

Mounting

fixture

(1) Lighting part

(2) Receiver part

(3) Connector

(7) Extra Light

      Connector

(6) Ventilation film

(5) Focus adjustment

      control

(4) Sensor Head 

      mounting fixture

PRECAUTIONS ON SAFETY

Meanings of Signal Words

Alert Statements in this Sheet

WARNING

Indicates a potentially hazardous situation which, if not 

avoided, will result in minor or moderate injury, or may 

result in serious injury or death. Additionally, there may 

be significant property damage.

WARNING

Danger of damage to eyes

The ZFV-SC90/90W emits visible light.

Do not stare into LED light directly. If the object 

causes regular reflections, take care not to let the 

reflected light enter your eyes.

 Presence of dust, salt, or iron particles

 Direct vibration or shock

 Reflection of intense light (such as other laser beams , electric arc welding machines 

or ultraviolet rays)

 Direct sunlight or near heaters

 Water, oil, or chemical fumes or spray

 Strong magnetic or electric field

40

100

160

40

70

100

20±0.1

30.25

52.5

52.5

39

Mounting hole dimensions

Heat-resistant PVC shielded cable 

6.2mm dia. standard length 2 m

20

34

38.9

1/4-20UNC

depth 6

2-M4

depth 6

34

83.7

4

8.5

8.5

7

8.5

35.5

35.5

33

33

5.6

9.8

6.2 dia.

33

30.1

Mounting fixture can be 

attached on each side.

ZFV-SC90R (Wide View)

IEC60529, IP65

Prewired, 

Robot Cable length: 2 m

Approx. 400 g

(including mounting bracket and cord)

Mounting bracket[model ZFV-XMF4](1), 

Ferrite core (2), 

Instruction sheet

(ZFV-SC90/SC90W)

(ZFV-SC90R)

・ ZFV-SC90R

(1) Align the boss of the base part(Black) and 

groove of the Sensor Head body.

(2) Attach the bracket(Silver) to the base part.

(3) Fasten the screw(attached) and fix the parts.

     Recommended torque value : 0.54 N

m

Case: ABS, 

Mounting bracket

(

base

)

:aluminum

Mounting bracket

(

bracket

)

:stainless

Heat-resistant vinyl chloride shield cord

6.1 Dia.  Standard length 2m

33

34

83.7

Note1

65

5.25

30.25

52.5

Optical axis

     Focus adjustment volume

Output for external lighting

20±0.1

Mounting screw holes

2-4.5 Dia.

Note1.Attachment on each side is possible for mounting bracket.

2-4.5 Dia.

INSTRUCTION SHEET

Thank you for selecting OMRON product. This sheet pri-

marily describes precautions required in installing and

operating the product.

Before operating the product, read the sheet thoroughly to

acquire sufficient knowledge of the product. For your con-

venience, keep the sheet at your disposal.

NOTICE:

This product meets CISPR11 class A. The intended use of this product 

is in an industrial environment only.

Manufacturer:

  Omron Corporation,

  Shiokoji Horikawa, Shimogyo-ku,

  Kyoto 600-8530 JAPAN

  
  

TRACEABILITY INFORMATION:

Importer  in EU :

  Omron Europe B.V.

  Wegalaan 67-69

  2132 JD Hoofddorp,

  The Netherlands

Suitability for Use

s

Omron Companies shall not be responsible for conformity with any standards, 

codes or regulations which apply to the combination of the Product in the 

Buyer’s application or use of the Product. At Buyer’s request, Omron will 

provide applicable third party certification documents identifying ratings and 

limitations of use which apply to the Product. This information by itself is not 

sufficient for a complete determination of the suitability of the Product in 

combination with the end product, machine, system, or other application or 

use. Buyer shall be solely responsible for determining appropriateness of the 

particular Product with respect to Buyer’s application, product or system. 

Buyer shall take application responsibility in all cases. 

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING 

SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE 

SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, 

AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND 

INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL 

EQUIPMENT OR SYSTEM.

See also Product catalog for Warranty and Limitation of Liability.

Oct, 2014

D

OMRON Corporation

      Industrial Automation Company

 Contact:  www.ia.omron.com

Tokyo, JAPAN

OMRON ELECTRONICS LLC

2895 Greenspoint Parkway, Suite 200

Hoffman Estates, IL 60169 U.S.A.

Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.

No. 438A Alexandra Road # 05-05/08 (Lobby 2), 

Alexandra Technopark, 

Singapore 119967

Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.

Room 2211, Bank of China Tower, 

200 Yin Cheng Zhong Road, 

PuDong New Area, Shanghai, 200120, China

Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200

OMRON EUROPE B.V.

Sensor Business Unit

Carl-Benz-Str. 4, D-71154 Nufringen, Germany

Tel: (49) 7032-811-0/Fax: (49) 7032-811-199

Regional Headquarters

Risk Group 1

IEC 62471

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