Omron SYSDRIVE 3G3FV CE Series User Manual Download

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INSTALLATION MANUAL

(EC Directives Models)

SYSDRIVE 3G3FV-

-CE/3G3HV-

-CE

Cat. No. I520-E1-1

AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

Summary of Contents for SYSDRIVE 3G3FV CE Series

Page 1: ...MANUAL EC Directives Models SYSDRIVE 3G3FV j CE 3G3HV j CE Cat No I520 E1 1 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email i...

Page 2: ...y circumstances Doing so may result in injury or death and may damage the product Never attempt to repair or disassemble the product 4 We recommend that you add the following precautions to any instru...

Page 3: ...in documentation in this sense The abbreviation PC means Programmable Controller and is not used as an abbreviation for anything else Visual Aids The following headings appear in the left column of t...

Page 4: ...the following illustration Be sure to observe the precautionary items specified on the label Warning label Contents of Warning Label AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 0...

Page 5: ...ront Cover 2 10 2 2 2 Terminals 2 13 2 2 3 Standard Connection Diagram 2 18 2 2 4 Wiring Around the Main Circuit 2 23 2 2 5 Wiring Control Circuit Terminals 2 44 Chapter 3 Specifications 3 1 3 1 Inver...

Page 6: ...Chapter 1 Introduction 1 1 Function 1 2 Nomenclature 1 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email info audin fr...

Page 7: ...G3FV A4004 CE 3 phase 0 75 kW 3G3FV A4007 CE 1 5 kW 3G3FV A4015 CE 2 2 kW 3G3FV A4022 CE 3 7 kW 3G3FV A4037 CE 5 5 kW 3G3FV A4055 CE 7 5 kW 3G3FV A4075 CE 11 kW 3G3FV A4110 CE 15 kW 3G3FV A4150 CE Ope...

Page 8: ...tives However when the product is built into a unit the connected switches optional items or motors may not satisfy these standards In such a case either use components that meet the standards or take...

Page 9: ...erter For details please refer to the User s Manual for each Series 3G3FV Series SYSDRIVE 3G3FV High function General purpose Inverter I516 E1 3G3HV Series SYSDRIVE 3G3HV High capacity General purpose...

Page 10: ...Mounting hole Heat sink Digital Operator Front cover Terminals Front cover fixing bracket 3G3FV Series Introduction Chapter 1 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21...

Page 11: ...circuit terminals Main circuit terminals 3G3HV Series 400 V Class Inverter with 3 7 kW Output Control circuit terminals Main circuit terminals Introduction Chapter 1 AUDIN 8 avenue de la malle 51370 S...

Page 12: ...Chapter 2 Installation 2 1 Mounting 2 2 Wiring 2 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email info audin fr...

Page 13: ...our M5 D2 Series Voltage class Model 3G3FV 3G3HV Dimensions mm D D2 3G3FV 400 V A4004 CE A4007 CE 160 39 A4015 CE A4022 CE A4037 CE 180 59 3G3HV 200 V single phase AB004 CE 160 39 AB007 CE AB015 CE 18...

Page 14: ...ng Dimensions Two 7 dia Four M6 H 3G3FV A4110 CE A4150 CE 3G3HV A4110 CE A4150 CE D External Dimensions D Mounting Dimensions Two 7 dia Four M6 Installation Chapter 2 AUDIN 8 avenue de la malle 51370...

Page 15: ...odel 3G3FV 3G3HV Dimensions mm H H1 D1 3G3FV 400 V B4185 CE B4220 CE 450 435 174 5 B4300 CE B4370 CE B4450 CE 625 610 175 3G3HV 400 V B4185 CE B4220 CE 450 435 174 5 B4300 CE B4370 CE B4450 CE 625 610...

Page 16: ...CE D External Dimensions D Mounting Dimensions Two 12 dia Four M10 350 455 350 795 820 795 Installation Chapter 2 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03 26...

Page 17: ...Series Voltage class Model Dimensions mm 3G3FV 3G3HV D D2 W2 3G3FV 400 V B411K 375 130 695 B416K 400 158 695 3G3HV 400 V B411K 375 130 695 B416K 400 158 695 Installation Chapter 2 AUDIN 8 avenue de l...

Page 18: ...t trouble may occur WARNING Install a stopping device for safety purposes Otherwise an injury may occur The holding brake is not a stopping device for safety purposes WARNING Install an external emerg...

Page 19: ...get into the Inverter Do not install the Inverter on inflammable material such as wood H Ambient Temperature Control To enhance operation reliability the Inverter should be installed in an environment...

Page 20: ...the wiring remove the ground wire last Otherwise an electric shock or fire may occur WARNING Be sure to confirm that the rated voltage of the Inverter coincides with the voltage of the AC power supply...

Page 21: ...the side of the Digital Operator in the arrow 1 direction to unlock the Digital Opera tor and lift the Digital Operator in the arrow 2 direction to remove the Digital Operator as shown in the followin...

Page 22: ...over with the Digital Operator attached to the front cover otherwise Digital Operator may malfunction due to imperfect contact Insert the tab of the upper part of the front cover into the groove of th...

Page 23: ...ioned above otherwise the Inverter may malfunction due to imperfect con tact or break H Removing the Front Cover of Inverters with 18 5 kW Output or More The front cover can be removed without removin...

Page 24: ...Motor output terminals 3 phase 380 to 460 VAC correspond to input voltage T2 V T3 W B1 Braking Resistor Unit B2 connection terminals 1 DC reactor connection DC power supply input 2 terminal 1 2 termin...

Page 25: ...ence 15 VDC 20 mA max 33 Frequency reference power supply 15 VDC 15 VDC power supply for frequency refer ence 15 VDC 20 mA max 13 Frequency reference input voltage Frequency reference voltage input t...

Page 26: ...utput common Common for analog output 40 For option 41 42 43 Note The settings shown in parentheses in the Function column for the multi function inputs and mul ti function contact outputs indicate de...

Page 27: ...put terminals Motor output terminals 3 phase 380 to 460 VAC T2 V 3 phase 200 to 230 VAC correspond to input voltage T3 W correspond to input voltage B1 Braking Resistor Unit Braking Resistor Unit B2 c...

Page 28: ...quency reference input current Current input terminal for frequency refer ence 4 to 20 mA 250 k FC Frequency reference input common Common for FV FI Shield E G Shielded wire connecting ground For conn...

Page 29: ...the short bar before connecting a DC reactor 3G3FV B4185 to B4450 Braking Resistor Unit optional Braking Unit optional 3 phase 400 VAC Fuse Shield Noise filter Shield Three phase induction motor L1 R...

Page 30: ...AC Fuse Shield Noise filter Shield Three phase induction motor DC reactor optional Braking Resistor Unit optional L1 R L2 N S L3 T T1 U T2 V T3 W Note 1 Be sure to remove the short bar before connecti...

Page 31: ...contact input 2 Multi function contact input 3 Multi function contact input 4 Multi function contact input 5 Multi function contact input 6 Sequence input common Shielded wire Variable resistor for f...

Page 32: ...tput common Multi function contact output 1 NO Multi function contact output 1 common Multi function contact output 1 NC Multi function contact output 2 common Multi function contact output 2 H Input...

Page 33: ...35 SS 1 S1 Note Numeric characters indicate terminal numbers for the 3G3FV and alphanumeric characters indi cate terminal numbers for the 3G3HV Installation Chapter 2 AUDIN 8 avenue de la malle 51370...

Page 34: ...L2 L3 1 2 B1 B2 U T1 V T2 W T3 M4 2 to 5 5 A4037 L1 L2 L3 1 2 B1 B2 U T1 V T2 W T3 M4 2 to 5 5 A4055 L1 L2 L3 1 2 B1 B2 U T1 V T2 W T3 M4 3 5 to 5 5 A4075 L1 L2 L3 1 2 B1 B2 U T1 V T2 W T3 M4 5 5 A411...

Page 35: ...100 2P M8 100 1 2200 2400 M4 0 5 to 5 5 Note The wire thickness is set for copper wires at 75 C Model 3G3HV j CE Terminal Terminal screw Wire thickness mm2 AB004 L N 1 2 B1 B2 U T1 V T2 W T3 M4 2 to...

Page 36: ...M6 22 6 2 5 M8 22 8 6 0 30 38 M8 38 8 6 0 50 60 M8 60 8 6 0 M10 60 10 10 0 80 M10 80 10 10 0 100 100 10 10 0 100 M12 100 12 14 0 150 150 12 14 0 200 200 12 14 0 325 M12 2 325 12 14 0 M16 325 16 25 0...

Page 37: ...ct of the noise filter The following table and figures provide the noise filter list for the EMC Directives and the installation and wiring of the Inverter and noise filter Noise Filter List for EMC D...

Page 38: ...Load Cable length 40 cm max Metal plate Ground bonds remove any paint Motor cable 20 m max Installation of Noise Filter and Inverter Installation Chapter 2 AUDIN 8 avenue de la malle 51370 Saint Brice...

Page 39: ...Load Cable length 40 cm max Metal plate Ground bonds remove any paint Motor cable 20 m max Installation of Noise Filter and Inverter Installation Chapter 2 AUDIN 8 avenue de la malle 51370 Saint Brice...

Page 40: ...length 40 cm max Metal plate Ground bonds remove any paint Motor cable 20 m max Installation of Noise Filter and Inverter Installation Chapter 2 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelle...

Page 41: ...e following table shows the recommended fuse specifications Another fuse can be applied if I2t is smaller than that in the table and rated current is larger than Inverter input current shown in the ta...

Page 42: ...700 A70P300 A70P175 160 330 350 44 000 700 A70P350 A70P200 Note 1 Select the fuse whose specifications are larger than the rated current and less than I2t when using a fuse other than specified in th...

Page 43: ...e 3G3FV Since the terminals MB and MC are multi functional outputs set to Error n040 0 Note 2 Connect a 400 200 V transformer for the 2 400 V class model D Installing a Ground Fault Interrupter Invert...

Page 44: ...stall an optional AC reactor on the input side of the Inverter This also improves the power factor on the power supply side D Installing a Surge Absorber Always use a surge absorber or diode for the i...

Page 45: ...may result in damage to the Inverter or cause other parts to burn D Do Not Use an Electromagnetic Switch or Magnetic Contactor Do not connect an electromagnetic switch or magnetic contactor to the ou...

Page 46: ...er output current to increase as well This may affect peripheral devices To prevent this adjust the carrier frequency set in C06 01 to C06 03 or n050 as shown in the table below For details refer to t...

Page 47: ...nal When removing the wiring re move the ground wire last Always use a ground wire that complies with technical standards on electrical equipment and mini mize the length of the ground wire Leakage cu...

Page 48: ...used by Harmonics Generation The waveform of the commercial power supply will be distorted if the commercial power supply con tains excessive harmonics Machines with such a commercial power supply wil...

Page 49: ...change suddenly and greatly The DC reactor suppresses harmonics better than the AC reactor The DC reactor used with the AC reactor suppresses harmonics more effectively The input power factor of the I...

Page 50: ...are effectively suppressed when the DC reactor is used with the AC reactor as shown in the following table Harmonic suppres Harmonic generation rate sion method 3 phase input 5th har monic 7th har mo...

Page 51: ...the short bars when employing 12 pulse rectification otherwise the Inverter will break down 2 Do not ground the secondary winding side of the transformer otherwise the Inverter may break down With Inp...

Page 52: ...nic 11th harmon ic 13th harmon ic 17th harmon ic 19th harmon ic 23th harmon ic 25th har monic No reactor 65 41 8 5 7 7 4 3 3 1 2 6 1 8 12 pulse rectification 5 43 5 28 5 40 5 96 0 69 0 19 1 49 1 18 H...

Page 53: ...L3 04 n070 is set to 1 i e decelerating stall prevention To prevent the Unit from overheating make a power supply sequence as shown below or connect the thermal relay trip output of the Unit to the e...

Page 54: ...Unit 1 Braking Unit 2 Braking Unit 3 Thermal relay trip contact Thermal relay trip contact Braking Resistor Unit Thermal relay trip contact Braking Resistor Unit Thermal relay trip contact Thermal rel...

Page 55: ...for the control circuit terminals is recommended because solderless terminals are easy to connect securely Wire thickness Model d1 d2 Manufacturer 0 5 mm2 A1 0 5 8WH 1 00 2 60 Phoenix Contact 0 75 mm2...

Page 56: ...soldered Note 3 The end of each wire connected to the control circuit terminals must be stripped for approxi mately 7 mm Note 4 Use a shielded wire for the ground terminal Note 5 Insulate the shield...

Page 57: ...ifications 3 1 Inverter Specifications 3 2 Input Noise Filter Specification 3 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www audin fr Email...

Page 58: ...nection possible DC reactor built in Control method Sine wave PWM high carrier frequency control Carrier frequency 0 4 to 15 kHz 2 0 to 15 kHz in vector control 0 4 to 10 kHz 2 0 to 10 kHz in vector c...

Page 59: ...n by electronic circuits Charge indicator internal LED Lit when the main circuit DC voltage is approx 50 V or more Environment Model number 3G3FV j CE A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A...

Page 60: ...ble motor capacity kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 110 160 Output characteristics Rated output capacity kVA 1 4 2 6 3 7 4 7 6 1 11 14 21 26 31 40 50 61 73 98 130 170 230 R...

Page 61: ...eous overcurrent protection Stops at approx 200 of rated output current Stops at approx 180 of rated output current Overload protec tion Stops in one minute at approx 150 of rated output current Stops...

Page 62: ...55 3 3 80 185 329 B4220 CE 3G3FV PFS4874 75 34 75 4 3 80 220 329 B4300 CE B4370 CE 3G3FV PFS4874 100 35 100 5 7 90 220 379 B4450 CE 3G3FV PFS4874 130 35 130 8 0 110 240 439 B4550 CE 3G3FV PFS4874 180...

Page 63: ...FS4874 18 07 305 290 275 300 10 9 55 30 6 5 M5 142 PFS4874 30 07 335 320 305 400 10 9 60 35 6 5 M5 150 PFS4874 42 07 329 314 300 500 10 12 70 45 6 5 M6 185 PFS4874 55 07 329 314 300 500 10 12 80 55 6...

Page 64: ...9 314 300 377 80 55 6 5 M6 220 PFS4874 100 35 379 364 350 436 90 65 6 5 M10 220 PFS4874 130 35 439 414 400 486 110 80 6 5 M10 240 Specifications Chapter 3 AUDIN 8 avenue de la malle 51370 Saint Brice...

Page 65: ...4874 400 99 9 dia 6 M12 2 d dia 6 Model 3G3FV t d PFS4874 300 99 5 8 5 PFS4874 400 99 6 10 5 Specifications Chapter 3 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03...

Page 66: ...3 6 oval holes D 3G3HV PFS4971 20 07 for Single phase 200 V Class 0 75 and 1 5 kW Three 4 4 7 4 oval holes Specifications Chapter 3 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 0...

Page 67: ...for Single phase 200 V Class 2 2 and 3 7 kW Four 5 3 7 oval holes Specifications Chapter 3 AUDIN 8 avenue de la malle 51370 Saint Brice Courcelles Tel 03 26 04 20 21 Fax 03 26 04 28 20 Web http www au...

Page 68: ...res 2 38 Inverter 2 38 rectifiers 2 37 input fuse 2 30 installation 2 7 conditions 2 8 NEMA1 Type 2 8 Open Chassis Type 2 8 orientation 2 7 space 2 7 L M Low voltage Directives See LVD Directives LVD...

Page 69: ...in circuit 3G3FV 2 13 3G3HV 2 16 thermal relay 2 34 transformers 12 pulse rectification 2 40 V W ventilation 2 8 warnings installation 2 7 wiring 2 9 wires sizes control circuit 2 44 main circuit 2 23...

Page 70: ...ision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 1 April 1997 Original producti...

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