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K8AK-AW

10

Checking Operation

Overcurrents
Gradually increase the input from 80% of the set value.
The input will equal the operating value when the input 
exceeds the set value and the alarm indicator starts flashing. 
Operation can be checked by the relay outputs that will start 
after the operating time has passed.
Undercurrent
Gradually decrease the input from 120% of the set value and 
check the operation using the same method as for 
overcurrent.

Example: Overcurrent Operating Mode, Normally Closed Relay Drive, 
and an Operating Time of 5 s.

Connection Diagram

How to Measure the Operating Time

Overcurrent
Change the input suddenly from 0% to 120% of the set value 
and measure the time until the Unit operates.
Undercurrent
Change the input suddenly from 120% to 0% of the set value 
and measure the time until the Unit operates.

Monitoring Switch-mode Power Supplies

Switch-mode Power Supplies cannot be monitored. In circuits 
with a capacitor input, including switch-mode power supplies, 
the input capacitor recharge current flows in pulse form as the 
load current. The K8AK-AW

@

 has a built-in filter as a 

countermeasure against high frequencies and cannot be 
used to remove pulse current.

Can a motor with a rated current of 5 A be 
monitored using the K8AK?
Are there any application precautions?

The K8AK-AW1 and K8AK-AW2 cannot be used with motor 
loads. Use the K8AK-AW3 in combination with the K8AC-
CT200L Current Transformer (CT). With motor loads, the 
startup current and stall current will cause a current of many 
times the rated current to flow. Refer to the following figure for 
information on the motor startup current.

For a motor with a rating of 5 A, the startup current will be 
approximately 30 A. The startup current will exceed the 
overload capacity (rating: 150% for 1 s) of the K8AK-AW1 and 
K8AK-AW2 and result in failure of the Relay. 
To monitor the motor load, use the K8AK-AW3. (Overload 
capacity: 120% of rating for continuous load, 200% of rating for 
30 s, and 600% of rating for 1 s).
The K8AK-AW3 has a large input range. Pass the conductors 
multiple times through the special CT.

Concept behind Passing Conductor through the CT When 
Using the K8AK-AW3

Example: Monitoring Overload of a Motor with a Rated Current of 5 A

K8AK set value: 
Overcurrent detection, operating value setting: 25%, operating time: 0.1 s
Startup lock timer: 0.1 to 30 s (Set the timer according to the duration of the 
startup current.) 

The setting range for the K8AK-AW3 is 10% to 100% of the rated 
current (i.e., 10 to 100 A). Pass the conductors through the CT five 
times so that at least 10 A of current flows. The input current to the 
K8AK will be 25 A (i.e., 5 A x 5 loops).
If a startup current of six times the rated current is generated, it will be 
150 A (i.e., 25 A x 6). The overload capacity for the K8AK-AW3 is 
200% of the rating for 30 s. The Relay will not fail even if the startup 
current continues for 30 s, and it is possible to perform overload 
detection.

Questions and Answers

Q

Set value

Current input

Alarm indicator

Relay output

Flashing

Lit

5 s

100 VAC

100 VAC

30 

0 to 10 A

A

A1

A2

±

C 100 V

Variable autotransformer

Input terminals

Power

supply

Output

Cycle counter

400 W (two in parallel)

Q

Q

Q

Motor current (percentage of r

ated v

alue)

Several seconds to 
several tens of seconds

Time from beginning of startup

100%

500%

K8AC-CT200L

Primary-side conductor

To the K8AK-AW3

Summary of Contents for K8AK-AW Series

Page 1: ...ent Transformer CT Direct input is not possible Accessory Order Separately OMRON CT Commercially Available CTs If you use a commercially available CT do not exceed the overload capacity of the K8AK AW...

Page 2: ...mA AC DC 50 to 500 mA AC DC Approx 5 Direct input Continuous input at 120 of maximum input 1 s at 150 0 to 100 mA AC DC I2 COM Approx 1 Direct input 0 to 500 mA AC DC I3 COM Approx 0 2 Direct input K...

Page 3: ...puts ALM Red Input impedance Refer to Input Range on previous page Output relays Two SPDT relay outputs normally closed operation Output relay ratings Rated load Resistive load 5 A at 250 VAC 5 A at 3...

Page 4: ...minals Between input terminals and output terminals Dielectric strength 2 000 VAC for one minute Between external terminals and case Between power supply terminals and input terminals Between power su...

Page 5: ...er CT Wiring Example Directly Inputting a Current Using a CT K8AK AW1 100 240VAC A B Control Output Relay output 250 VAC 5 A resistive load 30 VDC 5 A resistive load A Current Input AW1 Relay Output C...

Page 6: ...operative Note 2 The startup lock prevents unnecessary alarms from being generated during the unstable period when the power is first turned ON There is no contact output during timer operation Flash...

Page 7: ...nal block See notes 1 and 2 Alarm indicator Current knob AL2 Item Meaning Power indicator PWR Green Lit when power is being supplied Relay status indicator RY Yellow Lit when relay is operating Alarm...

Page 8: ...ched the same level Use this as a guide to set the current The maximum setting range will differ depending on the model and the input terminal Example K8AK AW3 Using Input Terminals I3 COM The maximum...

Page 9: ...de to set the startup lock time The startup lock time will start when the input current reaches 30 or more of the set value Use startup lock time to prevent unwanted operation e g as a result of inrus...

Page 10: ...figure for information on the motor startup current For a motor with a rating of 5 A the startup current will be approximately 30 A The startup current will exceed the overload capacity rating 150 for...

Page 11: ...cified torque of 0 49 to 0 59 N m Use of the product beyond its life may result in contact welding or burning Make sure to consider the actual operating conditions and use the product within its rated...

Page 12: ...ifficult to see 15 Do not use the product if it is accidentally dropped The internal components may be damaged 16 Be sure you understand the contents of this catalog and handle the product according t...

Page 13: ...MEMO 13...

Page 14: ...MEMO 14...

Page 15: ...CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Pr...

Page 16: ...A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Tokyo JA...

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