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 Technical Guide for Limit Switches

Connections

Do not connect a Single Limit Switch to two power supplies that are 
different in polarity or type.

Do not design a circuit where voltage is imposed between contacts, 
otherwise contact welding may result.

Do not use a circuit that will short-circuit if an error occurs, 
otherwise the charged part may melt and break off.

Application of Switch to a Low-voltage, Low-current Electronic 
Circuit.

1. If bouncing or chattering of the contacts results and causes 

problems, take the following countermeasures.
(a)Insert an integral circuit.
(b)Suppress the generation of pulse from the contact bouncing 

or chattering of the contacts so that it is less than the noise 
margin of the load.

2. Conventional silver-plated contacts are not suited to this 

application. Use gold-plated contacts, which are ideal for 
handling minute voltage or current loads.

3. The contacts of the Switch used for an emergency stop must be 

normally closed with a positive opening mechanism.

In order to protect the Switch from damage due to short-circuits, be 
sure to connect a quick-response fuse with a breaking current 1.5 
to 2 times larger than the rated current to the Switch in series. When 
complying with EN approved ratings, use a 10-A IEC 60269-
compliant gI or gG fuse.

Operating Environment

Do not use the Switch by itself in atmospheres containing 
flammable or explosive gases. Arcs and heating resulting from 
switching may cause fire or explosion.

Use protective covers to protect Switches that are not specified as 
waterproof or airtight whenever they are used in locations subject 
to splattering or spraying oil or water, or to accumulation of dust or 
dirt.

The materials of Limit Switch may change in quality or deteriorate 
if the Limit Switch is used outdoors or any other location where the 
Limit Switch is exposed to special machining oil. Consult your 
OMRON representative before selecting the model.

Be sure to install the Switch so that the Switch is free from dust or 
metal powder. The actuator and the switch casing must be 
protected from the accumulation of dust or metal powder.

Do not use the Switch in locations where the Switch is exposed to 
hot water at a temperature greater than 60

°

C or steam.

Do not use the Switch under temperatures or other environmental 
conditions not within the specified ranges.
The rated permissible ambient temperature range varies with the 
model. Refer to the specifications in this catalog. If the Switch is 
exposed to radical temperature changes, the thermal shock may 
deform the Switch and the Switch may malfunction.

Be sure to protect the Switch with a cover if the Switch is in a 
location where the Switch may be actuated by mistake or where the 
Switch is likely cause an accident.

If vibration or shock is continuously imposed on the Switch, contact 
failure, malfunction, or decrease in service life may be caused by 
abrasive powder generated from the internal parts. If excessive 
vibration or shock is imposed on the Switch, the contacts may 
malfunction or become damaged. Make sure to install the Switch in 
locations free of constant vibration or shock.

Do not use the Switch with silver-plated contacts for long periods if 
the switching frequency of the Switch is comparatively low or the 
load is minute. Otherwise, sulfuric film will be generated on the 
contacts and contact failures may result. Use the Switch with gold-
plated contacts or use a dedicated Switch for minute loads instead.

Incorrect

Correct

NC

NO

Connect the load to the same polarities.

NC

NO

Power Connection Examples
(Connection of Different Polarities)

Incorrect

NC

NO

L

L

AC

DC

Incorrect Power Connection Example
(Connection of Different Power Supplies)
There is a risk of AC and DC mixing.

Incorrect

L

100 V

200 V

NC

NO

NC

NO

L

L

Correct

Incorrect

Terminal box

Terminal box

Incorrect

Correct

Separate the Switch 
from hot water.

Incorrect

Correct

(Malfunction prevented)

Correct

Incorrect

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C-4

(c)Copyright OMRON Corporation 2007   All Rights Reserved. 

Summary of Contents for D4MC-1000

Page 1: ...nge lever 2000 Hinge roller lever 2020 Short hinge roller lever 3030 One way action short hinge roller lever Ordering Information Note 1 Use Switches with molded terminals in locations subject to dirt...

Page 2: ...n Rated frequency 50 60 Hz Insulation resistance 100 M min at 500 VDC Contact resistance 15 m max initial value Dielectric strength Between terminals of the same polarity 1 000 VAC 50 60 Hz for 1 min...

Page 3: ...0 55 7 15 5 2 18 3 A 25 Seal rubber NBR Two 4 3 0 1 dia mounting holes Terminal protective cover 1 Stainless steel plunger 2 The length of the imperfect threads is 1 5 mm maximum 3 Thickness 3 width 1...

Page 4: ...force Release force Pretravel Overtravel MovementDifferential OF max RF mim PT max OT min MD max 2 94 N 0 39 N 2 mm 1 5 mm 2 94 N 0 39 N 2 mm 1 5 mm Free Position Operatingposition FP max OP 47 mm 40...

Page 5: ...ng 60 C or use it in steam Do not use the Switch in oil or water An 8 5 dia to 10 5 dia cable can be applied as seal rubber for the lead wire outlet Use two or three core cable of VCT1 25 mm2 When det...

Page 6: ...Switch or modify the Switch Doing so may result in insulation failures housing damage or physical injuries Be sure to evaluate the Switch under actual working conditions after installation Do not appl...

Page 7: ...actuator is constantly pressed it will fail quickly and reset faults may occur Inspect the Limit Switch periodically and replace it as required Mechanical Conditions for Switch Selection The actuator...

Page 8: ...em at high DC voltages it may be more effective to connect a capacitor and resistor across the contacts rather than the load Performing testing to determine the most suitable method O O The operating...

Page 9: ...e selecting the model Be sure to install the Switch so that the Switch is free from dust or metal powder The actuator and the switch casing must be protected from the accumulation of dust or metal pow...

Page 10: ...ilicon oxide accumulates on the contacts contact interference can occur and can interfere with the device Before using a Switch test it under actual application conditions including the environment an...

Page 11: ...acteristics of the actuator If a roller arm lever actuator is used do not attempt to actuate the Limit Switch in the direction shown below Do not modify the actuator to change the OP With the long act...

Page 12: ...r abruptly Fork Lever Lock Models Note Design the shape of the dog so that it does not come in contact with the other roller lever when the actuator is inverted Dog speed 0 5 m s max standard speed Do...

Page 13: ...facturer of the system concerning maintenance and repairs Other The standard material for the switch seal is nitrile rubber NBR which has superior resistance to oil Depending on the type of oil or che...

Page 14: ...may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control syste...

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