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  D4MC

Safety Precautions

For details, be sure to read 

Safety Precautions for All Limit Switches

.

Operating Environment

Seal material may deteriorate if a Switch is used outdoor or where 
subject to special cutting oils, solvents, or chemicals. Always 
appraise performance under actual application conditions and set 
suitable maintenance and replacement periods.

Install Switches where they will not be directly subject to cutting 
chips, dust, or dirt. The Actuator and Switch must also be protected 
from the accumulation of cutting chips or sludge.

Constantly subjecting a Switch to vibration or shock can result in 
wear, which can lead to contact interference with contacts, 
operation failure, reduced durability, and other problems. 
Excessive vibration or shock can lead to false contact operation or 
damage. Install Switches in locations not subject to shock and 
vibration and in orientations that will not produce resonance.

The Switches have physical contacts. Using them in environments 
containing silicon gas will result in the formation of silicon oxide 
(SiO

2

) due to arc energy. If silicon oxide accumulates on the 

contacts, contact interference can occur. If silicon oil, silicon filling 
agents, silicon cables, or other silicon products are present near the 
Switch, suppress arcing with contact protective circuits (surge 
killers) or remove the source of silicon gas.

Operating

Excessive dog angle, operating speed, or overtravel (OT) may 
damage the actuator. Check that OT has a sufficient margin. The 
actual OT should be rated OT 

× 

0.7 to 1.

Handling

Do not expose the Switch to water exc60

°

C or use it in 

steam.

Do not use the Switch in oil or water.

An 8.5-dia. to 10.5-dia. cable can be applied as seal rubber for the 
lead wire outlet. (Use two- or three-core cable of VCT1.25 mm

2

.)

When detaching the Terminal Protective Cover, insert a 
screwdriver and apply a force in the opening direction. Do not use 
excess force to remove the cover. Doing so may cause deformation 
in the fitting section and reduce the holding force.

When mounting the Terminal Protective Cover to the case, align the 
cover on the case and then press the cover down to mount it firmly. 
If the cover is pressed down in an inclined position, rubber packing 
will deform and thus affect the sealing capability.

Mounting

When mounting the Switch with screws on a side surface, fasten 
the Switch with M4 screws and use washers, spring washers, etc., 
to ensure secure mounting.

When mounting the Panel Mount-type Switch (D4MC-5000, D4MC- 
5020, or D4MC-5040) with screws on a side surface, remove the 
hexagonal nuts from the actuator.

When mounting the panel mount type on a panel, be careful not to 
tighten to an excessive torque. Tightening the screws to a torque 
exceeding 4.91 N

·

m will cause the plunger to fail.

Tightening Torque

A loose screw may cause malfunctions. Be sure to tighten each
screw to the proper tightening torque as shown in the table.

Precautions for Use

Not Suitable

Suitable

No.

Type

Appropriate tightening 

torque

(1)

Terminal screw

0.78 to 1.18 N

·

m

(2)

Panel mounting screw

2.94 to 4.92 N

·

m

(3)

Side mounting screw

1.18 to 1.47 N

·

m

Rubber packing

Rubber packing

Two, 4.3-dia.
or M4 screw holes

25.4

±

0.15

Mounting Holes

12.5

+0.2

0

dia.

12.5

+0.2

0

dia.

5

+0.2

0

13

+0.2

0

D4MC-5000

D4MC-5020, D4MC-5040

Mounting Hole Dimensions

http://www.ia.omron.com/

5

(c)Copyright OMRON Corporation 2007   All Rights Reserved. 

Summary of Contents for D4MC-1000

Page 1: ...nge lever 2000 Hinge roller lever 2020 Short hinge roller lever 3030 One way action short hinge roller lever Ordering Information Note 1 Use Switches with molded terminals in locations subject to dirt...

Page 2: ...n Rated frequency 50 60 Hz Insulation resistance 100 M min at 500 VDC Contact resistance 15 m max initial value Dielectric strength Between terminals of the same polarity 1 000 VAC 50 60 Hz for 1 min...

Page 3: ...0 55 7 15 5 2 18 3 A 25 Seal rubber NBR Two 4 3 0 1 dia mounting holes Terminal protective cover 1 Stainless steel plunger 2 The length of the imperfect threads is 1 5 mm maximum 3 Thickness 3 width 1...

Page 4: ...force Release force Pretravel Overtravel MovementDifferential OF max RF mim PT max OT min MD max 2 94 N 0 39 N 2 mm 1 5 mm 2 94 N 0 39 N 2 mm 1 5 mm Free Position Operatingposition FP max OP 47 mm 40...

Page 5: ...ng 60 C or use it in steam Do not use the Switch in oil or water An 8 5 dia to 10 5 dia cable can be applied as seal rubber for the lead wire outlet Use two or three core cable of VCT1 25 mm2 When det...

Page 6: ...Switch or modify the Switch Doing so may result in insulation failures housing damage or physical injuries Be sure to evaluate the Switch under actual working conditions after installation Do not appl...

Page 7: ...actuator is constantly pressed it will fail quickly and reset faults may occur Inspect the Limit Switch periodically and replace it as required Mechanical Conditions for Switch Selection The actuator...

Page 8: ...em at high DC voltages it may be more effective to connect a capacitor and resistor across the contacts rather than the load Performing testing to determine the most suitable method O O The operating...

Page 9: ...e selecting the model Be sure to install the Switch so that the Switch is free from dust or metal powder The actuator and the switch casing must be protected from the accumulation of dust or metal pow...

Page 10: ...ilicon oxide accumulates on the contacts contact interference can occur and can interfere with the device Before using a Switch test it under actual application conditions including the environment an...

Page 11: ...acteristics of the actuator If a roller arm lever actuator is used do not attempt to actuate the Limit Switch in the direction shown below Do not modify the actuator to change the OP With the long act...

Page 12: ...r abruptly Fork Lever Lock Models Note Design the shape of the dog so that it does not come in contact with the other roller lever when the actuator is inverted Dog speed 0 5 m s max standard speed Do...

Page 13: ...facturer of the system concerning maintenance and repairs Other The standard material for the switch seal is nitrile rubber NBR which has superior resistance to oil Depending on the type of oil or che...

Page 14: ...may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control syste...

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