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Chapter 4

CP1E-N[]S1 to G5 Lite Servo with NB

Summary of Contents for CP1E-N[]S1

Page 1: ...Chapter 4 CP1E N S1 to G5 Lite Servo with NB...

Page 2: ...Understand the feature of NB Designer For NB HMI The feature of CX Programmer For PLC Set up communication between PLC Servo system and HMI Objective...

Page 3: ...Type Servo drive Setup 4 3 5 Setting For Servo Drive 4 3 6 Transfer Setting Chapter 4 1 What Hardware will we be using in this Topic 4 1 1 Basic Introduction on PLC 4 1 1i The Complete CP1E N S1 Famil...

Page 4: ...d is true 4 6 1 What will we learn in this topic 4 6 2 How do we know the display speed is true 4 6 3 Monitor HMI to CX Drive Chapter 4 4 What do we need to do to let the Servo Motor Run 4 4 1 What wi...

Page 5: ...X Drive 4 9 2 How to know the menu is right Chapter 4 7 What do we need to do to let the Servo Motor Run 4 7 1 What will we learn in this topic 4 7 2 Interlock Control 4 7 3 Create Interlock Servo Pro...

Page 6: ...start using PULS function 4 13 5 Online mode 4 13 6 Transfer PLC Program 4 13 7 NB Display 4 13 8 Monitor HMI with Inverter Chapter 4 10 Create Control Speed of the Servo motor through NB HMI 4 10 1 P...

Page 7: ...play speed is true Chapter 4 14 What kind of program function needed for this topic 4 14 1 What will we learn in this topic 4 14 2 Recipe Selection 4 14 3 Create Recipe Menu 4 14 4 Explanation 4 14 5...

Page 8: ...Chapter 4 1 What Hardware will we be using in this Topic...

Page 9: ...88M KE10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CR...

Page 10: ...Chapter 4 1 1i The Complete CP1E N S1 Family...

Page 11: ...S1 type 30 I O points 40 I O points 60 I O points Chapter 4 1 1i The Complete CP1E N S1 Family Difference between S1 and S...

Page 12: ...8M KE10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CRG...

Page 13: ...face USB Memory USB Memory USB Memory USB Memory Ethernet 10 100 base T 10 100 base T 10 100 base T 10 100 base T Serial COM1 RS 232C RS 422A RS 485 RS 232C RS 422A RS 485 RS 232C RS 232C RS 232C RS 2...

Page 14: ...KE10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CRGB00...

Page 15: ...Chapter 4 1 3i The Complete Power Supply Family...

Page 16: ...KE10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CRGB00...

Page 17: ...Chapter 4 1 4i The Complete G5 Lite Family 1 phase 3 phase 200 VAC 3 phase 200 VAC 100W 200W 750W 1KW 1 5KW 2KW 3KW 5KW...

Page 18: ...KE10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CRGB00...

Page 19: ...n 200V Without brake 200V With brake 200V Without brake 200V With brake 200V Without brake 200V With brake 50W 50W 1KW 1KW 900W 900W 100W 100W 1 5KW 1 5KW 2KW 2KW 200W 200W 2KW 2KW 3KW 3KW 400W 400W 3...

Page 20: ...E10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CRGB003...

Page 21: ...Complete Terminal Block Family XG4A MIL Connectors XG4C MIL Connectors MR Sockets MR Plugs 20 Poles 20 Poles 20 Poles 20 Poles 34 Poles 34 Poles 34 Poles 34 Poles 40 Poles 40 Poles 50 Poles 50 Poles...

Page 22: ...E10030H S2 1 6 Control Cables for Connector Terminal Block Terminal Block XW2D 50G6 1 7 RS232C Male to Male 1 8 USB plug Connector 1 9 Motor Power Cables R88A CAGA003S 1 10 Encoder Cables R88A CRGB003...

Page 23: ...RS232C Male to Male USB plug Connector Chapter 4 1 7i Cable Type XW2Z 200T PC HMI PLC PLC HMI...

Page 24: ...Motor Power Cables R88A CAGA003S Global Non Flexible Cable Encoder Cables R88A CRGB003C Global Non Flexible Cable Chapter 4 1 7i Cable Type R88A CAGA003S R88A CRGB003C...

Page 25: ...Connector Terminal Block Cables Type B mini USB cable Chapter 4 1 7i Cable Type PC Servo Drive...

Page 26: ...Chapter 4 2 How are we going to connect the components Answer Just follow the wiring diagram...

Page 27: ...C 230V Connect to DC 24V Connect to HMI using RS232 cable Connect to COM1 Connect with mini USB to PC For CX Drive PLC connect to Terminal block Power cable for servomotor connector Connect with Servo...

Page 28: ...Wire PLC to Terminal block Chapter 4 2 1 Wiring Diagram...

Page 29: ...Chapter 4 3 Do we need to do setting for the Servo Drive How Answer Yes we will be using CX Drive to do the setting...

Page 30: ...Understand The feature of CX Drive For Servo Drive How to do setting on the CX Drive How to online and download the setting to the Servo Drive Chapter 4 3 1 What will we learn in this topic...

Page 31: ...Basic Feature of a CX Drive Chapter 4 3 2 Introduction on CX Drive Toolbar Workspace Windows Status Bar Output Window...

Page 32: ...Chapter 4 3 3 Input Type Servo drive Setup Step Description Scroll Bar 1 Options 2 General tab Setting for Servo Drive R88D KP Asia use only...

Page 33: ...Step Description Scroll Bar 3 Click on Drive tab Chapter 4 3 3 Input Type Servo drive Setup Setting for Servo Drive Choose Servo and the Drive Series for easy detect...

Page 34: ...To Auto detect device Auto Online too Click on Drive AutoDectect Ctrl D Click on the icon ICON Chapter 4 3 4 Input Type Servo drive Setup...

Page 35: ...Go to Parameter Editor Pn001 3 Mode 1 Position Control Mode 2 Speed Control Pn007 3 Feed pulse direction signal Pn008 5000 Chapter 4 3 5 Setting For Servo Drive...

Page 36: ...Transfer Setting Drive tab Transfer To Drive Click on the Icon Chapter 4 3 6 Transfer Setting Method of transfer...

Page 37: ...3 6 Transfer Setting Step Description Display Number 2 Check Drive parameters and Drive Program as to overwrite the old setting then click OK 3 Once the Transfer is finish a pop up of successful tran...

Page 38: ...low Chapter 4 3 6 Transfer Setting Step Description Display Number 4 CX Driver start transferring the setting to the MX2 Inverter 5 Once the Transfer is finish a pop up of successful transfer appear t...

Page 39: ...Steps to follow Chapter 4 3 6 Transfer Setting Step Description Display Number 6 After transferring the setting for the MX2 Inverter you need to POWER CYCLE the inverter to enable the setting...

Page 40: ...Chapter 4 4 What do we need to do to let the Servo Motor Run Answer Using Speed Output control SPED...

Page 41: ...Understand How to create New frame How to create Clockwise CW and Counter Clockwise CCW button How to create Input pulse value Chapter 4 4 1 What will we learn in this topic...

Page 42: ...4 2 Set up I O list Name Address Word W30 W39 Data Memory D400 D499 Name Address Clockwise direction CW_RUN W31 00 Counter Clockwise direction CCW_RUN W31 01 DRIVE_STOP W31 02 Drive Freq D400 RUN CW...

Page 43: ...orm Toolbar Create a Frame16 for Servo Drive Click on the Add Window icon New Frame being created Frame has be added once click OK in Step 2 Frame ID start from 10 as Frame 1 to 9 is used for special...

Page 44: ...ab 3 Click on Graphic tab Click and drag the Function Key and place it in the window Select the design of the button Check Use Tag to display text on the icon When it not activate is state 0 display t...

Page 45: ...Step Description RUN CW Button 1 Basic Attributes tab 2 Click on Bit State Switch tab Click and drag the Bit State Switch to the window Chapter 4 4 5 Create Motor Run Clockwise CW Button...

Page 46: ...Step Description RUN CW Button 3 Click on Tag tab 4 Click on Graphic tab Click and drag the Bit State Switch to the window Chapter 4 4 5 Create Motor Run Clockwise CW Button...

Page 47: ...Step Description RUN CCW Button 5 Basic Attributes tab 6 Click on Bit State Switch tab Click and drag the Bit State Switch to the window Chapter 4 4 6 Create Motor Run Counter Clockwise CCW Button...

Page 48: ...Step Description RUN CCW Button 7 Click on Tag tab 8 Click on Graphic tab Click and drag the Bit State Switch to the window Chapter 4 4 6 Create Motor Run Counter Clockwise CCW Button...

Page 49: ...Step Description STOP Button 9 Basic Attributes tab 10 Click on Bit State Switch tab Click and drag the Bit State Switch to the window Chapter 4 4 7 Create Motor Stop Button...

Page 50: ...Step Description STOP Button 11 Click on Tag tab 12 Click on Graphic tab Click and drag the Bit State Switch to the window Chapter 4 4 7 Create Motor Stop Button...

Page 51: ...Step Description Display Number 13 Basic Attributes tab 14 Click on Numeric Data tab Click and drag the Number Input to the window Chapter 4 4 8 Create Set Pulse to servo motor...

Page 52: ...Step Description Display Number 15 Click on Graphic tab Click and drag the Number Input to the window Chapter 4 4 8 Create Set Pulse to servo motor...

Page 53: ...Method of downloading the drawing to NB Download way System Manager Chapter 4 4 9 Method of Download to NB...

Page 54: ...1 Click Tools at toolbar click Compile to compile the drawing first if there no problem carry on the next step 2 Click download to download the drawing Chapter 4 4 10 Download to NB 1 2...

Page 55: ...nd test out Chapter 4 4 11 Can the servo Run Step Description Display Number 1 Click on the Chapter 4 1 to go Frame 16 2 There no PLC program yet so when click on the RUN CW CCW Button there nothing h...

Page 56: ...Chapter 4 5 How to create program for Servo Drive in CX Programmer Answer Using CX Programmer...

Page 57: ...Understand The function of SPED 885 instruction The function of INI 880 instruction How to program PLC to start the motor How to start the servo motor Chapter 4 5 1 What will we learn in this topic...

Page 58: ...Basic Feature of a CX Programmer Chapter 4 5 2 CX Programmer Toolbar Diagram Workspace Project Workspace Status Bar...

Page 59: ...Set the PLC setting to the same as the NB HMI Chapter 4 5 3 Create New Program Step Description Display Number 1 Click On NEW 2 Select CP1E...

Page 60: ...Set the PLC setting to the same as the NB HMI Chapter 4 5 3 Create New Program Step Description Display Number 3 Click on Settings choose N30 Click Ok then OK 4 Once Finish it will display like this...

Page 61: ...escription Table 1 Servo run Clockwise Direction Create a CW_RUN W31 00 to the Speed output SPED 885 Create a CCW_RUN W31 01 to the Speed output SPED 885 Chapter 4 5 4 Let create Servo Program Address...

Page 62: ...o wiring on the PLC For SPED Instruction Right Click on the Instruction SPED 885 and click Instruction Help For Port setting Check CP1E Manual W480 E1 05 page 12 4 Chapter 4 5 4 Let create Servo Progr...

Page 63: ...p Explanation Instruction SPED 885 1 SPED 885 Output mode follow the table on the right CW direction is 0100 CCW direction is 0110 Chapter 4 5 4 Let create Servo Program Pulse Output method Direction...

Page 64: ..._RUN and CCW_RUN drive Step Explanation Instruction SPED 885 1 SPED 885 Pulse Value is depend on the model For G5 Lite model is up to 100 000Hz Chapter 4 5 4 Let create Servo Program Number of pulse w...

Page 65: ...Create STOP Servo Drive Step Description Table 2 Servo Stop Create a DRIVE_STOP W31 02 to the MODE CONTROL INI 880 Chapter 4 5 4 Let create Servo Program Address Register W31 02 DRIVE_STOP...

Page 66: ...NI 880 Port is 0 as when we do wiring on the PLC For INI Instruction Right Click on the Instruction INI 880 and click Instruction Help Create STOP Servo Drive Chapter 4 5 4 Let create Servo Program Fo...

Page 67: ...ction use is stop pulse output so Control Data is 0003 For INI Instruction Right Click on the Instruction INI 880 and click Instruction Help Create STOP Servo Drive Chapter 4 5 4 Let create Servo Prog...

Page 68: ...tion INI 880 2 INI 880 Set it to 0 as it not in use For INI Instruction Right Click on the Instruction INI 880 and click Instruction Help Create STOP Servo Drive Chapter 4 5 4 Let create Servo Program...

Page 69: ...Click Work Online to go Online Offline Mode Online Mode Chapter 4 5 5 Online mode Click here to Online mode Grey Background Click here to Online mode...

Page 70: ...5 6 HMI Com Setting for PLC Step Description Setting 1 Double click on the Setting 2 PLC Setting pop up appear click on Built In RS232C Port tab to set the Communications Setting Type Set Baud 115200...

Page 71: ...LC Program Step Description Transfer Program 1 Download program to PLC 1 Click PLC tab Transfer Transfer PC PLC 2 Ctrl T 3 Click on the icon 2 Check the Settings before download else there will be no...

Page 72: ...Run and test out again Chapter 4 5 8 Can the servo Run Step Description Display Number 1 Click on the Chapter 4 1 to go Frame 16 2 Next slide show the result...

Page 73: ...HMI View SERVO View Chapter 4 5 9 Monitor HMI with PLC Clockwise CW STOP Step 2 Press the CW button to start motor Step 1 Press and tenkey pop up appear Key in 100000 100 000 pulses Step 3 Press the...

Page 74: ...View SERVO View Chapter 4 5 9 Monitor HMI with PLC STOP Counter Clockwise CCW Step 2 Press the CCW button to start motor Step 1 Press and tenkey pop up appear Key in 100000 100 000 pulses Step 3 Press...

Page 75: ...Chapter 4 6 How do we know the display speed is true Answer Using CX Drive s Real Time Trace...

Page 76: ...Understand How to use real time trace How to View motor speed from CX Drive Chapter 4 6 1 What will we learn in this topic...

Page 77: ...Step Description Picture 1 Click on Monitor Real Time Trace 2 Check Monitor for CSPD Check speed of the Servo motor from CX Drive Chapter 4 6 2 How do we know the display speed is true...

Page 78: ...on Picture 3 Click Drive Work Online Click then Work Online shortcut icon 2 Click the start button Check speed of the Servo motor from CX Drive Chapter 4 6 2 How do we know the display speed is true C...

Page 79: ...X the result show in the CX Drive will be around 600rpm How to get 600rpm Servo frequency MAX gear integer setting rps x 60 rpm 1 000 000 10 000 100rps x 60 600rpm Chapter 4 6 3 Monitor HMI to CX Driv...

Page 80: ...Chapter 4 7 How to prevent accidental control Answer Using Interlocking...

Page 81: ...Understand How to Create interlock on the PLC program using Move function How to Create interlock on the NB graphic Chapter 4 7 1 What will we learn in this topic...

Page 82: ...Interlock Drive will be using these I O address stated below Chapter 4 7 2 Interlock Control Name Address SPED Interlock W33 CCW_Interlock W33 00 CW_Interlock W33 01...

Page 83: ...cking by turning ON its channel bit to disable either CW W33 00 active or CCW W33 01 active direction control Follow the diagram stated below Chapter 4 7 3 Create Interlock Servo Program Address Regis...

Page 84: ...W31 00 is energized MOV function send 1 to W33 which activate W33 01 to energized By using MOV function Chapter 4 7 4 How does this interlock works Address Register W33 SPED Interlock Address Register...

Page 85: ...press on CCW_RUN button motor unable to run Clockwise direction due to the interlock By using MOV function Chapter 4 7 4 How does this interlock works Address Register W33 SPED Interlock Address Regi...

Page 86: ...press the Drive_Stop button W31 02 which MOV function send 0 to W33 which activate W33 00 to energized By using MOV function Chapter 4 7 4 How does this interlock works Address Register W33 SPED Inte...

Page 87: ...Click Work Online to go Online Chapter 4 7 5 Online mode Offline Mode Online Mode Click here to Online mode Grey Background Click here to Online mode...

Page 88: ...PLC Program Step Description Transfer Program 1 Download program to PLC 1 Click PLC tab Transfer Transfer PC PLC 2 Ctrl T 3 Click on the icon 2 Check the Settings before download else there will be no...

Page 89: ...Chapter 4 7 7 Create Interlock Servo Control at NB HMI Step Description Scroll Bar 1 Bit State Switch Component Attribute Create Interlock CW and CCW button Double click on the CW pushbutton...

Page 90: ...2 Click on Control Setting tab Create Interlock CW and CCW button 1st Select Conditional Enabling 2nd Key in the interlock address Button Address CW interlock 33 01 CCW interlock 33 02 For CW button W...

Page 91: ...1 Click Tools at toolbar click Compile to compile the drawing first if there no problem carry on the next step 2 Click download to download the drawing Chapter 4 7 8 Download to NB 1 2...

Page 92: ...Run and test Chapter 4 7 9 NB Display Step Description Display Number 1 Click on the Chapter 3 1 to go Frame 14 2 Next slide show the result...

Page 93: ...click as the interlock prevent user from clicking Stop button still can be press as to stop servo Clockwise CW Step 4 Press CCW button for servo motor to run Step 5 Press CW button but servo motor una...

Page 94: ...Chapter 4 8 How control the speed of the Servo Motor Solution Use Acceleration and Deceleration ACC DEC...

Page 95: ...Understand The function of ACC 888 instruction How to program PLC to control the acceleration and deceleration speed of the motor Chapter 4 8 1 What will we learn in this topic...

Page 96: ...ton using Reset type 2 Create 1 each CW ACC DEC rate D404 CCW ACC DEC rate D409 Create CW CCW STOP button and CW ACC DEC rate CCW ACC DEC rate CW ACC DEC Target Freq and CCW ACC DEC Target Freq Refer...

Page 97: ...EC Target Freq D405 CCW ACC DEC Target Freq D410 Chapter 4 8 2 ACC DEC Control Create CW CCW STOP button and CW ACC DEC rate CCW ACC DEC rate CW ACC DEC Target Freq and CCW ACC DEC Target Freq Refer t...

Page 98: ...1 Click Tools at toolbar click Compile to compile the drawing first if there no problem carry on the next step 2 Click download to download the drawing Chapter 4 8 3 Download to NB 1 2...

Page 99: ...Run and test Chapter 4 8 4 NB Display Step Description Display Number 1 Click on the Chapter 4 1 to go Frame 16 2 There no PLC program yet so when click on the RUN CW CCW Button there nothing happen...

Page 100: ...k will be using these I O address stated below Chapter 4 8 5 ACC DEC with I O Address Name Address ACC_CW W31 03 ACC_CCW W31 04 CW_ACC DEC D404 CCW_ACC DEC D409 ACC_Interlock W34 ACC_CW_Interlock W34...

Page 101: ...erlocking by turning ON its channel bit to disable either CW W33 00 active or CCW W33 01 active direction control Chapter 4 8 6 ACC DEC with Interlock Program Address Register W31 03 ACC_CW W31 04 ACC...

Page 102: ...ght Click on the Instruction ACC 888 and click Instruction Help For Port setting Check CP1E Manual W480 E1 05 page 12 4 ACC DEC control with interlock Chapter 4 8 6 ACC DEC with Interlock Program Port...

Page 103: ...88 Output mode follow the table on the right CW direction is 0100 CCW direction is 0110 ACC DEC control with interlock Chapter 4 8 6 ACC DEC with Interlock Program Output mode Pulse Output method Dire...

Page 104: ...Step Explanation Table 2 ACC 888 These uses 3 WORD D404 ACC DEC rate D405 D406 Target Freq ACC DEC control with interlock Chapter 4 8 6 ACC DEC with Interlock Program First Word of Setting Table...

Page 105: ...Run and test Chapter 4 8 7 NB Display Step Description Display Number 1 Click on the Chapter 4 1 to go Frame 16 2 Next slide show the result...

Page 106: ...Go Online Offline Mode Online Mode Chapter 4 8 8 Online mode Grey Background Click here to Online mode...

Page 107: ...PLC Program Step Description Transfer Program 1 Download program to PLC 1 Click PLC tab Transfer Transfer PC PLC 2 Ctrl T 3 Click on the icon 2 Check the Settings before download else there will be no...

Page 108: ...I with Inverter Description Value CW_ACC DEC rate 5000 CW_ACC DEC Target Frequency 100 000 CCW_ACC DEC rate 2500 CCW_ACC DEC Target Frequency 100 000 Counter Clockwise CCW 1st Set a rate on how fast t...

Page 109: ...Chapter 4 9 How do we know the display speed is true Answer Using CX Drive s Real Time Trace...

Page 110: ...Step Description Picture 1 Click on Monitor Real Time Trace 2 Check Monitor for CSPD Check speed of the Servo motor from CX Drive Chapter 4 9 1 Check with CX Drive...

Page 111: ...p Description Picture 3 Click Drive Work Online Click then Work Online shortcut icon 4 Click the start button Check speed of the Servo motor from CX Drive Chapter 4 9 1 Check with CX Drive Click to st...

Page 112: ...from the Instruction Help reading CW ACC DEC rate 250 CW ACC DEC Target Frequency 50 000 ACC DEC control with interlock Chapter 4 9 2 How to know the menu is right At 100 000Hz At 50 000Hz Accelerati...

Page 113: ...Chapter 4 10 Create Control Speed of the Servo motor through NB HMI...

Page 114: ...t topic 2 Create a change window to Frame17 and name it PLS2 PULS Place the button at Frame16 Create new Frame Frame17 and Link button to Frame17 at Frame 16 Refer to Chapter 1 on how to create the pa...

Page 115: ...1 06 with Interlock W35 00 1 Stop W31 02 pushbutton using Reset type 4 Create 1 each ACC rate D420 DEC rate D421 Create CW CCW STOP button and ACC rate and DEC rate input value at Frame17 Refer to Cha...

Page 116: ...mount D424 Start Frequency D430 Create Target Frequency Pulse Output Amount and Start Frequency at Frame 17 Refer to Chapter 1 on how to create the page and button Chapter 4 10 1 Pulse Output Control...

Page 117: ...re 6 Create a change window to Frame16 and name it SPED ACC Place the button at Frame17 Create Link button to Frame16 at Frame 17 Refer to Chapter 1 on how to create the page and button Chapter 4 10 1...

Page 118: ...1 Click Tools at toolbar click Compile to compile the drawing first if there no problem carry on the next step 2 Click download to download the drawing Chapter 4 10 2 Download to NB 1 2...

Page 119: ...est Chapter 4 10 3 NB Display Step Description Display Number 1 Click Chapter 4 1 button it will send you to Frame16 SPED ACC page 2 Click PLS2 PULS button at Frame16 it will send you to Frame17 PLS2...

Page 120: ...ter 4 10 3 NB Display Step Description Display Number 3 There no PLC program yet so when click on the RUN CW CCW Button there nothing happen 4 Click SPED ACC button at Frame17 it will send you to Fram...

Page 121: ...Chapter 4 11 What kind of program function needed for this topic Answer Using PLS2 Function...

Page 122: ...nd The function of PLS2 887 instruction How to control the Speed of the acceleration and deceleration of the servo motor within a certain cycle Create interlock Chapter 4 11 1 What will we learn in th...

Page 123: ...hese I O address stated below Chapter 4 11 2 PLS2 with Interlock Program Name Address PLS2_CW W31 05 PLS2_CCW W31 06 PLS2_Set_table D420 PLS2_Start_Freq D430 PLS2_Interlock W35 PLS2_CW_Interlock W35 0...

Page 124: ...erlocking by turning ON its channel bit to disable either CW W35 00 active or CCW W35 01 active direction control Chapter 4 11 3 How do we start using PLS2 function Address Register W31 05 PLS2_CW W31...

Page 125: ...tor Step Description Table 2 PLS2 control with interlock AT Rung 2 insert a reset interlock as shown above to reset the interlock Chapter 4 11 3 How do we start using PLS2 function Address Register W3...

Page 126: ...the PLC For PLS2 Instruction Right Click on the Instruction PLS2 887 and click Instruction Help For Port setting Check CP1E Manual W480 E1 05 page 12 4 Chapter 4 11 3 How do we start using PLS2 funct...

Page 127: ...C S N Explanation Table 2 PLS2 887 Output mode follow the table on the right CW direction is 0100 CCW direction is 0110 Chapter 4 11 3 How do we start using PLS2 function Pulse Output method Direction...

Page 128: ...sponse feedback from the PLC S N Explanation Table 3 PLS2 887 These uses 3 WORD D420 ACC rate D421 DEC rate D422 Target Frequency Chapter 4 11 3 How do we start using PLS2 function First Word of Setti...

Page 129: ...om the PLC S N Explanation Table 4 PLS2 887 These uses 2 WORD D430 to D431 For motor max frequency uses 100 000Hz 0001 86A0 D431 0001 D430 86A0 Chapter 4 11 3 How do we start using PLS2 function First...

Page 130: ...Click Work Online to go Online Chapter 4 11 4 Online mode Offline Mode Online Mode Grey Background Click here to Online mode...

Page 131: ...PLC Program Step Description Transfer Program 1 Download program to PLC 1 Click PLC tab Transfer Transfer PC PLC 2 Ctrl T 3 Click on the icon 2 Check the Settings before download else there will be no...

Page 132: ...Run and test Chapter 4 11 6 NB Display Step Description Display Number 1 Click on the Chapter 4 1 to go Frame 16 2 Next slide show the result...

Page 133: ...elp as to check whether data is correct Chapter 4 11 6i Monitor HMI with Inverter Counter Clockwise CCW Description Value ACC rate 5000 DEC rate 2500 Target Frequency 50 000 Pulse Output Amount 100 00...

Page 134: ...Chapter 4 12 How do we know the display speed is true Answer Using CX Drive s Real Time Trace...

Page 135: ...nd How to use CX Drive Real Time Trace to view the waveform How to see the different in Acceleration and deceleration on start up and stopping of the servo motor Chapter 4 12 1 What will we learn in t...

Page 136: ...Step Description Picture 1 Click on Monitor Real Time Trace 2 Check Monitor for CSPD Check speed of the Servo motor from CX Drive Chapter 4 12 2 How do we know the display speed is true...

Page 137: ...cture 3 Either click Drive Work Online Or click then Work Online shortcut icon 4 Click the start button Check speed of the Servo motor from CX Drive Chapter 4 12 2 How do we know the display speed is...

Page 138: ...5000 DEC rate 2500 Target Frequency 50 000Hz Pulse Output Amount 100 000Hz Start Frequency 200Hz ACC DEC control with interlock Chapter 4 12 3 How to know the menu is right ACC rate 5000 pulse DEC ra...

Page 139: ...2500 DEC rate 5000 Target Frequency 50 000Hz Pulse Output Amount 100 000Hz Start Frequency 200Hz ACC DEC control with interlock Chapter 4 12 3 How to know the menu is right Target Frequency 50 000Hz...

Page 140: ...Chapter 4 13 How to set a certain amount of output pulses Answer Using PULS Function...

Page 141: ...Understand The function of PULS 886 instruction How to control how many pulse to run per cycle Chapter 4 13 1 What will we learn in this topic...

Page 142: ...CW W31 08 with Interlock W36 00 1 Stop W31 02 pushbutton using Reset type 2 Create 1 each Set Pulse D440 Set Speed D442 Create CW CCW STOP button and Set Pulse and Set Speed at Frame 17 Refer to Chapt...

Page 143: ...using these I O address stated below Chapter 4 13 3 PULS with Interlock Program Name Address PULS_CW W31 05 PULS_CCW W31 06 PULS_Set_table D440 PULS_Start_Freq D442 PULS_Interlock W35 PULS_CW_Interlo...

Page 144: ...se for interlocking by turning ON its channel bit to disable either CW W36 00 active or CCW W36 01 active direction control Chapter 4 13 4 How do we start using PULS function Address Register W31 07 P...

Page 145: ...tor Step Description Table 2 PULS control with interlock AT Rung 2 insert a reset interlock as shown above to reset the interlock Chapter 4 13 4 How do we start using PULS function Address Register W3...

Page 146: ...the PLC For PULS Instruction Right Click on the Instruction PULS 886 and click Instruction Help For Port setting Check CP1E Manual W480 E1 05 page 12 4 Chapter 4 13 4 How do we start using PULS funct...

Page 147: ...from the PLC S N Explanation Table 2 PULS 886 0000 is relative pulse which value start from 0 to N pulse 0001 is absolute pulse which value start from N to N pulse Chapter 4 13 4 How do we start using...

Page 148: ...Create response feedback from the PLC S N Explanation Table 3 PULS 886 Number of pulse is set at DM area of D440 Chapter 4 13 4 How do we start using PULS function Number of Pulse...

Page 149: ...Click Work Online to go Online Chapter 4 13 5 Online mode Offline Mode Online Mode Grey Background Click here to Online mode...

Page 150: ...PLC Program Step Description Transfer Program 1 Download program to PLC 1 Click PLC tab Transfer Transfer PC PLC 2 Ctrl T 3 Click on the icon 2 Check the Settings before download else there will be no...

Page 151: ...Run and test Chapter 4 13 7 NB Display Step Description Display Number 1 Click on the Chapter 4 2 to go Frame 16 SPED ACC page 2 Click on the PLS2 PULS to go Frame 17 PLS2 PULS page...

Page 152: ...Run and test Chapter 4 13 7 NB Display Step Description Display Number 3 Next slide show the result...

Page 153: ...he example from the Instruction Help as to check whether data is correct Chapter 4 13 8 Monitor HMI with Inverter Counter Clockwise CCW Description Value Set Pulse 50 000 Set Speed 50 000 1st Set the...

Page 154: ...Step Description Picture 1 Click on Monitor Real Time Trace 2 Check Monitor for CSPD Check speed of the Servo motor from CX Drive Chapter 4 13 9 How do we know the display speed is true...

Page 155: ...on Picture 3 Click Drive Work Online Click then Work Online shortcut icon 4 Click the start button Check speed of the Servo motor from CX Drive Chapter 4 13 9 How do we know the display speed is true...

Page 156: ...from the Instruction Help reading Set Pulse 50 000 Set Speed 50 000 ACC DEC control with interlock Chapter 4 13 9 How do we know the display speed is true Target Frequency 50 000Hz Pulse Output Amount...

Page 157: ...Chapter 4 14 How can we have different control setting to run Servo Motor Answer Create Recipe...

Page 158: ...Understand How to create recipe for different type of situation Chapter 4 14 1 What will we learn in this topic...

Page 159: ...ion Picture 1 Create Frame18 for Next topic 2 Copy PULS Control from Frame17 to Frame18 Create new Frame Frame18 at Frame 18 Refer to Chapter 1 on how to create the page and button Chapter 4 14 2 Reci...

Page 160: ...Chapter 4 14 2 Recipe Selection Step Description Recipe Data 1 Basic Attributes 2 Click on Multi State Switch tab Create Recipe selection on selecting Recipe Explain on the later slide Create 3 recipe...

Page 161: ...Step Description Recipe Data 3 Click on Tag tab 4 Click on Graphic tab Chapter 4 14 2 Recipe Selection Create Recipe selection on selecting Recipe...

Page 162: ...ption Recipe menu 1 Basic Attributes Key in each addresses for different recipe menu box 2 Click on Numeric Data Create Recipe menu on selecting Recipe Create 3 recipe RW 0 RW 4 RW 8 RW 2 RW 6 RW 10 D...

Page 163: ...Step Description Recipe menu 3 Click on Graphics RW 0 RW 4 RW 8 RW 2 RW 6 RW 10 Chapter 4 14 3 Create Recipe Menu Create Recipe menu on selecting Recipe...

Page 164: ...W 4 Map to RW 8 Recipe 1 Recipe 2 Recipe 3 Recipe Selection Recipe Selection Dropdown List User Select Recipe 2 Recipe Menu Set Pulse Set Speed Set Pulse Set Speed Set Pulse Set Speed RW 0 RW 1 RW 2 R...

Page 165: ...Description Recipe Data 1 Basic Attributes 2 Click on Recipe Data tab Click and drag the Recipe Data and place it in the window 4 Word cos 2 word from Set Pulse D440 D441 2 Word from Set Speed D442 D...

Page 166: ...Step Description Recipe Data 3 Click on Tag tab 4 Click on Graphic tab Chapter 4 14 5 Recipe Transfer to PLC Click and drag the Recipe Data and place it in the window...

Page 167: ...escription Recipe Data 1 Basic Attributes 2 Click on Recipe Data tab Click and drag the Recipe Data and place it in the window 4 Word cos 2 word from Set Pulse D440 D441 2 Word from Set Speed D442 D44...

Page 168: ...Step Description Recipe Data 3 Click on Tag tab 4 Click on Graphic tab Chapter 4 14 6 Recipe Upload From PLC Click and drag the Recipe Data and place it in the window...

Page 169: ...1 Click Tools at toolbar click Compile to compile the drawing first if there no problem carry on the next step 2 Click download to download the drawing Chapter 4 14 7 Download to NB 1 2...

Page 170: ...1 Key in the different recipe menu Step 2 Select the recipe you desired Step 3 Download the recipe to PLC Step 4 Value from recipe 1 transfer to Data Memory area D440 D443 Step 5 Run the motor CW or...

Page 171: ...ab Click and drag the Function Key and place it in the window 4 Word cos 2 word from Set Pulse D440 D441 2 Word from Set Speed D442 D443 The PLC Data will transfer to Recipe Menu The PLC Data will tra...

Page 172: ...Step Description Recipe Data 3 Click on Tag tab 4 Click on Graphic tab Click and drag the Function Key and place it in the window Chapter 4 14 9 Create Recipe Download to USB Drive...

Page 173: ...Data 1 Basic Attributes 2 Click on Recipe Data tab Click and drag the Function Key and place it in the window 4 Word cos 2 word from Set Pulse D440 D441 2 Word from Set Speed D442 D443 The PLC Data wi...

Page 174: ...Step Description Recipe Data 3 Click on Tag tab 4 Click on Graphic tab Chapter 4 14 10 Recipe Upload from USB Drive Click and drag the Function Key and place it in the window...

Page 175: ...1 Click Tools at toolbar click Compile to compile the drawing first if there no problem carry on the next step 2 Click download to download the drawing Chapter 4 14 11 Download to NB 1 2...

Page 176: ...Run and test Chapter 4 14 12 How to Download Recipe to USB Drive Step Description Display Number 1 Click Chapter 4 2 button it will send you to Frame18 Recipe page 2 Next slide show the result...

Page 177: ...r clicking Export Recipe from HMI Recipe Upload pop up appear and you can see the USB Drive that have been inserted to the HMI Click on the usb1 shown in the right Step 1 Value set for Recipe Menu Ste...

Page 178: ...k 6 To check whether the recipe is save in the USB Drive you can click again Export Recipe from HMI Recipe Upload pop up appear and you can click on the usb1 Then on the top right of the pop up you ca...

Page 179: ...Run and test Chapter 4 14 12 How to Upload Recipe from USB Drive Step Description Display Number 1 Click Chapter 4 2 button it will send you to Frame18 Recipe page 2 Next slide show the result...

Page 180: ...try 4 After clicking Import Recipe to HMI Recipe download pop up appear and you can see the USB Drive that have been inserted to the HMI Click on the usb1 shown in the right Recipe 1 Recipe 2 Recipe 3...

Page 181: ...ecipe as shown on the top right of the pop up Ex Click on recipe1 rcp Click Ok 6 You can see all the value being transfer to their respecting place Step 6 Select the recipe Ex recipe1 Step 5 If there...

Page 182: ...n ap com sg downloads pdf_listing asp product_model NB Series catlvl 201 G5 Lite Servo Motor and Drives I584 E1 02 http www omron ap com downloads pdf_listing asp product_model G5 Series catlvl 48 CP1...

Page 183: ...END of Chapter 4 Thank you...

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