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Omix-Ada EXO-Top Manual Download Page 2

 Copyright © 2015 Omix-Ada

®

, Inc.

460 HORIZON DR.  SUITE 400  |  SUWANEE, GA 30024  |  PHONE: 770-614-6101  |  FAX: 770-614-6069  |  [email protected]

Page 2/30

Table of Contents

Important 

Safety 

Information 

         (3)

Components 

List            (4)

Section A - Preparing for Installation; Removal of Factory Top 

 

 

         (8)

Section B - Cage Assembly and Installation 

  

 

 

 

 

       (11)

Section C - Surrounds Assembly and Installation   

 

 

 

 

       (13)

Section D - Bow and Slider Assembly and Installation   

 

 

 

       (14)

Section E - Soft Top Assembly and Installation  

 

 

 

 

     

       (19)

Operating 

Procedure           

 

 

 

 

 

 

(24)

Care and Maintenance 

 

 

 

 

 

 

 

 

 

       (30)

Summary of Contents for EXO-Top

Page 1: ...EXO Top Roof Rack System OMIX ADA TECHNICAL SUPPORT PHONE M F 8am 5pm EST 1 800 449 6649 EMAIL techsupport omix ada com FOR WARRANTY INFORMATION VISIT www Omix Ada com The EXO Top Roof Rack System is...

Page 2: ...Important Safety Information 3 Components List 4 Section A Preparing for Installation Removal of Factory Top 8 Section B Cage Assembly and Installation 11 Section C Surrounds Assembly and Installation...

Page 3: ...or serious injury You CAN be killed or seriously hurt if you don t follow instructions A hazardous situation which if not avoided could result in minor or moderate injury You CAN be moderately hurt an...

Page 4: ...2 Cage Base RH 1 3 Rear Cage Bar 1 4 T Bar Rear 1 5 T Bar Front 1 6 Center Cross Bar 1 7 Front Side Bar LH 1 8 Front Side Bar RH 1 Cage Hardware 9 M8x40 Button Head Bolt 24 10 M10x25 Button Head Bolt...

Page 5: ...14 6069 info omix ada com Components List 1 2 3 4 5 6 7 8 9 Surrounds Assembly 1 Front Surround LH 1 2 Front Surround RH 1 3 Rear Lower Surround LH 1 4 Rear Lower Surround RH 1 5 Rear Upper Surround L...

Page 6: ...Bow Assembly 1 2 Rear Bow Assembly 1 3 Slider Carriage Assembly LH 1 4 Slider Carriage Assembly RH 1 5 Rail 2 Slider System Hardware 6 Front Surround Bracket RH 1 7 Front Surround Bracket LH 1 8 Mid R...

Page 7: ...SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com 3 4 5 2 1 Soft Top Assembly 1 Soft Top Fabric 1 2 Rear Window 1 3 Side Window LH 1 4 Side Window RH 1 Soft Top Hardware 5 Releas...

Page 8: ...n removing factory hard top Skip to STEP 4 once hard top is removed Hardtop owners will need to purchase a factory header tailgate bar and tailgate bar retainers LH RH These factory parts are required...

Page 9: ...ront and rear door surrounds from each side of vehicle 3 Remove metal soft top mounting brackets attached to roll bar in cargo area 4 Remove screws from underside of header at each end that attaches f...

Page 10: ...l screws from top side of header Do not remove completely 5 Flip header and fabric and remove screws from top of header at each end You will now be able to remove OE soft top frame 7 Release fabric fr...

Page 11: ...sealant to all joints as shown on right 2 Insert M8 bolts to joint areas securing with M8 Nylon Hex Nuts Do not fully tighten bolts at this time to allow for Tools Needed 5mm 6mm Allen Keys 13mm Socke...

Page 12: ...info omix ada com 3 Align rear cage brackets with bolt holes on tub 4 Center Side Bar brackets with B pillar indicated by arrow on right 5 Attach cage to frame using provided M10 bolts and nutplates...

Page 13: ...ssembly and Installation 3 Install front and rear surround assembly onto 4 Bolt rear using M8x70 bolt and washer and mid point using M8x25 bolt Front bolt will be installed later 5 Repeat for other si...

Page 14: ...line approximately 2 on fabric and make cut to accept mounting tab of rear bow assembly Repeat for other side 1 Unzip rear rollbar cover past curved point and remove bolt retain bolt and washer for l...

Page 15: ...bow assembly can be reversed so quick release is on right side for ease of operation 5 Align rear rail bracket on rear rollbar mounting bolt mark line approximately 2 on fabric and make cut to accept...

Page 16: ...olts The distance between front and middle holes will be greater than middle to rear 8 Align mid rail bracket with middle mounting bolt on rollbar mark line approximately 2 on fabric and cut middle po...

Page 17: ...ix ada com 11 Install slider carriage to rail Cycle slider carriage through rail and adjust bolts as necessary to ensure easy sliding side will need to be tightened Page 17 30 Section D Bow and Slider...

Page 18: ...15 Ensuring cage is centered between front and rear surrounds tighten all cage surround and rail bolts For cage bolts set torque wrench to 25 lbs 16 Cycle header slider assembly to ensure smooth opera...

Page 19: ...Copyright 2015 Omix Ada Inc 460 HORIZON DR SUITE 400 SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com Page 19 30 Section E Soft Top Assembly and Installation J Q Q Tools Needed...

Page 20: ...Copyright 2015 Omix Ada Inc 460 HORIZON DR SUITE 400 SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com _ Page 20 30 Section E Soft Top Assembly and Installation...

Page 21: ...Copyright 2015 Omix Ada Inc 460 HORIZON DR SUITE 400 SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com Q Q Page 21 30 Section E Soft Top Assembly and Installation...

Page 22: ...Copyright 2015 Omix Ada Inc 460 HORIZON DR SUITE 400 SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com J Q Page 22 30 Section E Soft Top Assembly and Installation...

Page 23: ...Copyright 2015 Omix Ada Inc 460 HORIZON DR SUITE 400 SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com _ Q J Q Page 23 30 Section E Soft Top Assembly and Installation...

Page 24: ...ada com Page 24 30 Operating Procedure Do not attempt to operate the Rugged Ridge Exo Top while vehicle is in motion For further operating instructions visit Exo Top page at RuggedRidge com CAUTION SU...

Page 25: ...GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com Page 25 30 Operating Procedure FULL SUN SLIDER cage Release carabiner and cable 2 From Sun Slider position slide header back to second ca...

Page 26: ...ON DR SUITE 400 SUWANEE GA 30024 PHONE 770 614 6101 FAX 770 614 6069 info omix ada com Page 26 30 Operating Procedure SAVANNAH TOP 1 Keeping header bar attached in front remove windows 2 Rear corner p...

Page 27: ...info omix ada com Page 27 30 Operating Procedure HALF SAVANNAH TOP 1 Remove rear windows 2 From Full Sun Slider position slide header to rear most position Do not allow header assembly to slide out of...

Page 28: ...ULL ROLL OVER SOUNDBAR Page 28 30 1 Remove all windows and Velcro straps 2 Slide header back to front seat sound bar and disconnect carabiner and spring 3 Undo rear bow strap do not lower bow 4 Begin...

Page 29: ...da com FULL ROLL OFF RAILS Page 29 30 1 Remove all windows and Velcro straps 2 Undo rear bow strap do not lower bow Disconnect carabiner and spring 3 Slide header back and over rear bow off slider rai...

Page 30: ...an be made with Bondex On the inside of your canvas iron on Bondex where rip or tear occurred For further information read instructions provided with Bondex Windows scratching Wash windows with a wate...

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