PaceCart 2 Owner’s Manual
Page 4
STEP 1:
TIGHTEN ALL FITTINGS
Fittings can loosen in transit.
Use a wrench to
tighten all hose
connections.
STEP 2:
INJECT GREASE INTO
GUN MANIFOLD
The gun must be coated inside
with grease before first use.
With the
valves closed,
place
gun over an empty bucket. Put the
grease gun on the fitting,
push and
squeeze grease into the manifold.
Repeat with both fittings.
STEP 3: INSTALL
OLYBOND500 BOXES
Extend spout
on Part 1 & Part 2
boxes.
Open window
on each box.
Invert boxes and place in correct
trays,
aligning windows with open
slots at front of each tray.
Grease connectors
using grease
gun and finger, then
connect spouts
to gravity hoses. Remove any air
from gravity hoses by squeezing and
pushing air into box.
WARNING
Connector colors must match!
Part 1: Black to Black
Part 2: Gray to Gray
STEP 4: CHECK POWER
SPECS, PLUG IN CART
Never run PaceCart 2 with low-
voltage power or you risk severe
damage to the motor!
The PaceCart 2 requires power in the
range of 110 to 125 volts, 15 amp.
Before beginning, check your power
source to be sure you are not com-
peting with other equipment. Using
an overloaded line or an extension
cord longer than 75 feet will dimin-
ish your power.
WARNING
If the machine stops operat-
ing and begins to hum or
click, turn it off immedi -
ately and check your
power source.
STEP 5: PURGE GUN
TO PREPARE IT FOR USE
The gun must be purged by
running OlyBond500 material
through it before attaching
mix tip.
With
valves open
and the gun over
a bucket, turn on the PaceCart 2 at
the power switch. For new PaceCart
2 equipment, leave valves open and
let material run for 1 minute after
it starts to flow to purge packing
oil from pumps. For each subse-
quent use, let material flow for
30 seconds.
There should be equal
streams of Part 1 and Part 2, indi-
cating that both sides are flowing.
Make sure the two sides are running
evenly.
Shut valves.
STEP 6: GREASE AND
ATTACH MIX TIP
Grease threads thoroughly
before attaching tip.
Grease threads on mix tip.
Attach mix tip onto the gun.
Immediately proceed to step 7.
STEP 7: APPLY
ADHESIVE TO SURFACE
Dispense material at increments
as specified by the manufacturer.
Open both valves completely and
dispense material
in a serpentine
pattern.
When dispensed with a 1:1 ratio,
a chemical reaction occurs on the
substrate, and the material begins
to foam.
OlyBond500 is formulated to give the
roofer sufficient time (3–4 minutes)
to place the insulation boards onto
the wet adhesive before it reaches
its tack-free state.
CAUTION
Replace mix tip every time
you stop. Failure to do so
may result in clogged
gun and hoses.
STEP 8: SHUT-DOWN
PROCEDURES
Always store the PaceCart 2
with the boxes in place and the
gun greased and pointing down-
ward to avoid clogging.
• Close valves, remove mix tip.
• Shut off power switch.
• Open valves to drain pressure in
hoses, then shut valves.
• Inject grease into gun until it
comes out nozzle tip.
• Leave boxes attached while
in storage.
• Keep gun pointing downward.
After long-term storage, call
OMG for service at 800.633.3800.
OPERATING INSTRUCTIONS