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TABLE OF CONTENTS

 

COMPRESSOR IDENTIFICATION

 .......................................................

Front Cover

 

TABLE OF CONTENTS

 .......................................................................

Inside Front Cover

 

SAFETY PRECAUTIONS

 .....................................................................

pg. 1

 

GENERAL DESCRIPTION OF AIR COMPRESSOR

 ...............................

pg.  1

 

INSPECTION OF AIR COMPRESSOR

 ..................................................

pg.  2

 

GENERAL REQUIREMENTS

 ...............................................................

pg.  2

 

INSTALLATION – MECHANICAL

 .......................................................

pg.  2

 

INSTALLATION – ELECTRICAL

 ..........................................................

pg.  2-3

 

COMPRESSOR LUBRICATION

 ...........................................................

pg.  3

 

INITIAL START – UP PROCEDURES

 ...................................................

pg.  4

 

PREVENTATIVE MAINTENANCE

 .......................................................

pg.  4

 TROUBLESHOOTING

 ........................................................................

pg.  5-7

MAINTENANCE CHART

 ....................................................................

pg.  8-9

Summary of Contents for TK-5080V

Page 1: ..._______________________________________________________ i e TK 5080V Located on Base of Air Receiver or Air Receiver White Label UNIT SERIAL MFG NUMBER ________________________________________________...

Page 2: ...Cover SAFETY PRECAUTIONS pg 1 GENERAL DESCRIPTION OF AIR COMPRESSOR pg 1 INSPECTION OF AIR COMPRESSOR pg 2 GENERAL REQUIREMENTS pg 2 INSTALLATION MECHANICAL pg 2 INSTALLATION ELECTRICAL pg 2 3 COMPRES...

Page 3: ...with moving parts Shut off all power to the unit before attempting to repair or maintain the compressor Never operate the compressor with the belt guard removed COMPRESSED AIR CAUTION Compressed air f...

Page 4: ...r should be located 12 to 18 inches away from walls or any other obstruction that would interfere with the air ow through the pump ywheel If possible the air compressor should be located in a separate...

Page 5: ...pressure switch cut in cut out has been preset at the factory Do not tamper with the settings Consult your local distributor or service centre should the switch not be operating properly PUMP ROTATIO...

Page 6: ...mum of twenty minutes in this no load condition to lubricate bearings and pistons 11 After running the compressor unit for twenty minutes close the ball valve and allow the unit to reach maximum opera...

Page 7: ...f problem persists replace pressure switch 2 Replace safety valve Intercooler Safety Valve Releasing On Air Compressor Pump 1 Dirty or defective high pressure intake or exhaust valves 2 Intercooler cl...

Page 8: ...icient Air 1 Restricted air filter 2 Loose V belt 3 Pump valves or tank check valve leaking sticking or carbon build up 4 Air leaks in the system 5 Undersized unit for air requirements 1 Clean or repl...

Page 9: ...ean repair or replace Check Valve Water in Air Receiver 1 Condensation in the air receiver 1 Drain daily or install an automatic drain Seized Compressor Pump Flywheel Will Not Turn Freely 1 Started wi...

Page 10: ...8 MAINTENANCE LOG CHART Maintenance carried out must be registered here below Please refer to page 4 for proper Preventative Maintenance Procedures...

Page 11: ...9 MAINTENANCE LOG CHART...

Page 12: ...Compressor Oil Compressor Pumps Desiccant Air Dryers Electric Motors Electronic Auto Drains Filter Elements Filter Regulators Lubricators Flex Hose Connectors Gauges Magnetic Starters Oil Monitors Oi...

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