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Omcan VP-NL-0100-L, Instruction Manual

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Table of Contents

Section

General Information

Safety and Warranty

Technical Specifications

Installation

Operation

Maintenance

Troubleshooting

Parts Breakdown

Electrical Schematics

Notes

Warranty Registration

Model VP-NL-0100-L / Model VP-NL-0300-L / Model VP-NL-0063-L

Summary of Contents for VP-NL-0100-L

Page 1: ...ised 02 24 2022 Toll Free 1 800 465 0234 Fax 905 607 0234 Email service omcan com www omcan com Double Chamber Vacuum Packaging Models VP NL 0100 L 0300 L 0063 L Items 50000 50001 50002 Instruction Manual ...

Page 2: ... of Contents Section General Information Safety and Warranty Technical Specifications Installation Operation Maintenance Troubleshooting Parts Breakdown Electrical Schematics Notes Warranty Registration Model VP NL 0100 L Model VP NL 0300 L Model VP NL 0063 L ...

Page 3: ...utmost importance to save these instructions for future reference Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required Omcan Fabrication et distribution Companie Limité et Food Machinery d Amerique dba Omcan et Omcan Inc ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipemen...

Page 4: ...en su sano juicio y no bajo alguna influencia de droga o alcohol y que este ha sido entrenado en el correcto funcionamiento de esta máquina y ésta usando ropa apropiada y autorizada Cualquier modificación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina mientras esta en el funcionamiento REVISE EL PAQUETE A SU LLEGADA Tras la recepcion de un envio Omcan favor in...

Page 5: ...y devices may never be by passed RESIDENTIAL USERS Vendor assumes no liability for parts or labor coverage for component failure or other damages resulting from installation in non commercial or residential applications The right is reserved to deny shipment for residential usage if this occurs you will be notified as soon as possible 1 YEAR PARTS AND LABOR WARRANTY Within the warranty period cont...

Page 6: ... Position the machine in such a manner that the pump is unobstructed and properly ventilated Engage the locks on the wheels if so equipped Check the oil level in the pump add oil if necessary Never operate the machine when the oil level is low It is recommended to change the oil at least every 2 months TURNING ON MACHINE If so equipped like some mobile and double chamber models turn on the main po...

Page 7: ...te up to 9 custom programs P1 9 ONE PROGRAM CONTROL SYSTEM Henkovac machines with the One Program control system can be programmed for the following 2 functions 1 Vacuum time seconds 2 Sealing time seconds The values for vacuum and sealing times are selected by the user and saved in program P1 During operation the LCD display will show symbols to indicate the active function and the progress of th...

Page 8: ...nction While packing sauce or soup the package may be sealed as soon as product boiling is detected Entering the desired vacuum time By pressing the or of the vacuum button the vacuum time can be increased or decreased The selected value is confirmed and saved by pressing the menu button Press the button to reset the original value Entering the desired sealing time By pressing the or of the sealin...

Page 9: ...vacuum gauge The number of seconds of vacuum time remaining is shown on the LCD display PLUG AND PLAY When turning on a time based machine for the first time it will start up in the PA program AUTOMATIC This is a pre set factory program with 30 40 seconds vacuum time and 2 seconds of sealing time When turning on the machine after that it will start up in the most recently used program OPTIONAL INS...

Page 10: ...ctive function and initiates the next step in the cycle While the machine is running exits the active function and jumps to the next step in the cycle While packing sauce or soup the package may be sealed as soon as product boiling is detected Menu Button Toggles between Home menu and Settings menu Save Function During programming confirms and saves the entered program values and returns to the Ho...

Page 11: ...e machine will initiate the cool down phase and perform a number of vacuum cycles before turning off automatically These additional cycles allow any moisture in the oil of the pump to evaporate This increases the longevity of the machine and minimizes the need for oil changes and pump maintenance Service Symbol After reaching a certain number of operating hours or packing cycles the service symbol...

Page 12: ...G VACUUM TIME FOR P1 1 Press twice on the or button After pressing once the programmed value is displayed After pressing twice the symbol will start blinking and the value may be adjusted 2 Save the new value by pressing the menu button 3 To retain the original value press the button 4 Exit the program by pressing the menu button ADJUSTING SEALING TIME FOR P1 1 Press twice on the or button After p...

Page 13: ...ng time in seconds Vacuum Plus on off in seconds Gassing on off in seconds or mbar only with sensor Clean Cut Controlled CCC Seal on off in seconds Soft Air on off in seconds or mbar only with sensor Multi cycle on off in number of cycles REVIEWING FUNCTION VALUES FOR P1 P9 1 Turn the machine on by pushing the button 2 The most recently used program will be indicated 3 All selected functions for t...

Page 14: ... the menu button to store all selected values and to return to the Home menu TURNING OFF MACHINE Follow the same procedure as for the One Program control system Maintenance GENERAL Regular maintenance prevents equipment malfunctions and prolongs the life of the machine In addition it optimizes sanitary conditions Always have a certified Henkovac dealer carry out repair and maintenance activities W...

Page 15: ... display NOTE To reset the service interval counters after the oil change Start machine and while the display shows the hours or cycles press and hold the button ADDING AND CHANGING THE PUMP OIL WARNING The operating temperature of the pump is 70 C 158 F or higher Wear gloves when servicing the pump or let it cool off sufficiently to prevent injuries ADDING OIL 1 Remove the oil filler cap 2 Add oi...

Page 16: ...ce if necessary These springs maintain tension on the sealing wire Using the seal beam without the springs may cause sealing wires to break INSTALL THE SEALING WIRE AND TEFLON TAPE AS FOLLOWS 1 Position the sealing wire across the beam and fasten it on one side with a small bolt 2 Apply tension on the wire by pulling it with a pair of pliers 3 Fasten the wire on the opposite end of the beam with t...

Page 17: ...e tighter with a pair of pliers 3 Re tighten the screws after the correct tension has been achieved 4 Cut the end of the wires flush with the bottom edge of the mounting plate 5 Apply the Teflon tape smooth and tight over the seal beam without creases Make sure that the beam is clean and free of grease 6 Re install the seal beam in the vacuum chamber and re connect the wires ALUMINUM T SHAPED SEAL...

Page 18: ...groove and make sure that it does not stick out at either end of the counter beam RUBBER SEAL OF VACUUM CHAMBER COVER To assure that the vacuum chamber is properly sealed it is important that the rubber seal is in good condition and is not damaged Replace the cover seal as follows 1 Copy the length of the original rubber seal 2 Pull the original rubber seal from the groove 3 Clean the groove 4 Eve...

Page 19: ...ogram The packaging material is of poor quality Select a better quality packaging material The product damages the bag Program a higher value for Soft Air The machine gases the package Turn off the gassing function The seal is leaking The package seam is poorly formed Increase the sealing time and or reduce the MAP gas pressure The package seam is burnt Decrease the sealing time The opening of the...

Page 20: ...ur Decrease the sealing time The electrical contacts of the seal beam have fouled Remove the seal beam and clean the pins and contacts with sand paper The service symbol appears when turning on the machine indicating the remaining production hours or cycles The service interval counters have reached their maximum programmed values To reset the service interval counters after the oil change Start t...

Page 21: ...21 Parts Breakdown Model VP NL 0100 L 50000 Lid ...

Page 22: ...22 Parts Breakdown Model VP NL 0100 L 50000 Workplate ...

Page 23: ...23 Parts Breakdown Model VP NL 0100 L 50000 Standard Assembly ...

Page 24: ...24 Parts Breakdown Model VP NL 0100 L 50000 Switch Box ...

Page 25: ...25 Parts Breakdown Model VP NL 0100 L 50000 Vacuum Gas Pump ...

Page 26: ...nholder HD 03 for 50000 4 62726 ISO 4762 M4x25 Hexagon Socket Head Cap Screw for 50000 27 62735 O Ring 70x3mm for 50000 43 35364 O Ring 27x2 5 for 50000 5 62727 M4x30 Slotted Cheese Head Screw for 50000 28 62734 Bearing Busch Manifold DA for 50000 45 65685 Parallel Axle D1 R2 for 50000 7 35468 Limit Switch with Cable for 50000 29 65688 Hex Head Bolt M10x80 for 50000 46 62717 Elbow Screwcoupling G ...

Page 27: ... Workplate D1 for 50000 1 35909 Skiffy Ring 21x37x3mm for 50000 13 35214 Castle Washer M5 for 50000 40 65682 Deksel D1 for 50000 2 45858 Control Panel Holder Wide PCB TV 1 PROG for 50000 14 62705 Blokkeerbout Parallelstang DA for 50000 44 35253 Closing Plug Silicon Holder for 50000 3 30026 Slott Rais Counter Head Screw M4x12 DIN7985 A2 for 50000 15 62706 Zesk Tapbout M8350 for 50000 45 65693 Frame...

Page 28: ...A2 for 50000 82 35437 Bearing Cover Doublechamber for 50000 12 62706 Zesk Tapbout M8350 for 50000 31 65735 Suction Tube D1 Assembled for 50000 83 35909 Skiffy Ring 21x37x3mm for 50000 13 35219 Flat Washer M8 D9021 A2 for 50000 32 62714 V Ring Type V 070 A for 50000 84 45858 Control Panel Holder Wide PCB TV 1 PROG for 50000 14 41510 Filler Plate 1 25mm for 50000 33 65736 Reducing Ring 2 1 1 4 for 5...

Page 29: ...29 Parts Breakdown Model VP NL 0300 L 50001 Lid ...

Page 30: ...30 Parts Breakdown Workplate Model VP NL 0300 L 50001 ...

Page 31: ...31 Parts Breakdown Standard Assembly Model VP NL 0300 L 50001 ...

Page 32: ...Sil Holder Gas 6mm for 50001 6 35214 Castle Washer M5 for 50001 24 62732 Mounting Bracket Switch Box POS1 for 50001 40 62716 D4 Parallel Axle for 50001 7 62726 ISO 4762 M4x25 Hexagon Socket Head Cap Screw for 50001 25 62733 Mounting Bracket Switch Box POS2 for 50001 41 62717 Elbow Screw Coupling G 1 4x8 for 50001 9 62727 M4x30 Slotted Cheese Head Screw for 50001 26 35534 Spring Axle Double Chamber...

Page 33: ...BU RVS for 50001 41 62694 Plating Pump Side D4 for 50001 8 62704 Silicon Bar for 50001 25 62712 Borgplaat Parallelstang R2 for 50001 84 62695 Beplating D4 Schakelkast for 50001 9 35236 Spring Ring M8 DIN127 A2 for 50001 26 62713 Suction Tube GK293 Assembled for 50001 89 35909 Skiffy Ring 21x37x3mm for 50001 10 35211 Hexagon Screw M8x16 DIN933 A2 for 50001 27 62714 V Ring Type V 070 A for 50001 90 ...

Page 34: ...34 Parts Breakdown Model VP NL 0063 L 50002 ...

Page 35: ...355 Cable Clip 1x10mm Din72571 for 50002 3050 35437 Bearing Cover Double Chamber for 50002 0190 35467 PVC Tube Round 32 L 80mm for 50002 1280 35497 Pressure Beam for 50002 3060 35438 Parallel Rod for 50002 0200 35468 Limit Switch with Cable for 50002 1350 35352 Cable Clamp 1x12mm Din7257 for 50002 3070 35439 Clamping Profile Parallel Rod for 50002 0210 35469 Hex Socket Head Cap Screw M5x25 Din912 ...

Page 36: ...ST 100m for 50002 4010 35391 Adj Screw Soc Head M8x25 Din916 A2 for 50002 5080 34998 Flat Washer M4 D9021 A2 for 50002 9160 35368 Spring Control Box for 50002 4020 35219 Flat Washer M8 D9021 A2 for 50002 5090 35411 Hexagon Nut M4 Din934 A2 for 50002 9170 35219 Flat Washer M8 D9021 A2 for 50002 4030 35552 Reducing Ring 1 1 4 x1 for 50002 5110 35578 Locking Profile Control Basic for 50002 9180 35372...

Page 37: ...37 Electrical Schematics Model VP NL 0100 L 50000 Model VP NL 0300 L 50001 Model VP NL 0063 L 50002 ...

Page 38: ...________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ___________________________...

Page 39: ...gister online by visiting OMCAN PRODUCT WARRANTY REGISTRATION 3115 Pepper Mill Court Mississauga Ontario Canada L5L 4X5 https omcan com warranty registration or email to service omcan com Purchaser s Information Name Company Name Address Telephone City Province or State Postal or Zip Email Address Country Type of Company Restaurant Bakery Deli Dealer from which Purchased Butcher Supermarket Catere...

Page 40: ...s relations avec nos clients et les fabricants de valeur Aujourd hui avec des partenaires en Amérique du Nord Europe Asie et Amérique du Sud nous travaillons continuellement à améliorer et développer l entreprise Nous nous efforçons d offrir à nos clients une valeur exceptionnelle grâce à nos ventes locales qualifiées et des représentants de service qui offrent un accès facile à plus de 6500 produ...

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