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Olympus TRPP 5810, User Manual

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DMTA-20070-01EN — Rev. A
October 2014

TRPP 5810

Pulser/Preamplifier for TOFD Inspection

User’s Manual

This instruction manual contains essential information on how to use this Olympus product safely and effectively. 
Before using this product, thoroughly review this instruction manual. Use the product as instructed.

Keep this instruction manual in a safe, accessible location.

Summary of Contents for TRPP 5810

Page 1: ...n User s Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the product as instructed Keep this instruction manual in a safe accessible location ...

Page 2: ... the accuracy of the information contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the manual and the product if the product was modified thereafter The information contained in this document is subject to change without notice Part number DMTA 20070 01EN Rev A October 2014 Prin...

Page 3: ...l Interferences or Phantom Spots 7 Repair and Modification 7 Safety Symbols 8 Safety Signal Words 8 Note Signal Words 9 Safety 9 Warnings 10 Equipment Disposal 11 CE European Community 11 WEEE Directive 11 EMC Directive Compliance 11 Warranty Information 12 Technical Support 12 Introduction 13 Unit Features 13 1 Overview of the Product 15 1 1 System Configuration 15 1 2 Front Panel of the TRPP 581...

Page 4: ...Unit 20 2 3 Connecting the TRPP 5810 Unit To Bypass the Pulser Connections 21 3 Maintenance 23 3 1 Preventive Maintenance 23 3 2 Unit Cleaning 23 4 Specifications 25 4 1 General Specifications 25 4 2 Operating Specifications 26 4 3 Connector References 27 4 3 1 12 V IN Connector 27 4 3 2 P and R Connectors 28 List of Figures 31 List of Tables 33 Index 35 ...

Page 5: ...eviations v List of Abbreviations CE European Community I O input output LED light emitting diode N A not applicable PRF pulse repetition frequency TOFD time of flight diffraction UT ultrasonic testing WEEE waste electrical and electronic equipment ...

Page 6: ...DMTA 20070 01EN Rev A October 2014 List of Abbreviations vi ...

Page 7: ...ls Safety related labels and symbols are attached to the instrument at the locations shown in Figure i 1 on page 1 If any or all of the labels or symbols are missing or illegible please contact Olympus Figure i 1 Label location Location of rating label see Table 1 on page 2 ...

Page 8: ...eclaration of Conformity for details Contact your Olympus representative for more information The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately The warning symbol indicates that the user must read the user s manual in order to find out the nature of the potential hazards and any actions to avoid them The direct current...

Page 9: ...r 2014 Labels and Symbols 3 To avoid the risk of electric shock do not touch the inner conductor of the LEMO connectors Up to 200 V can be present on the inner conductor CAUTION P1 OUT and P2 OUT LEMO 00 connector inner conductors ...

Page 10: ...DMTA 20070 01EN Rev A October 2014 Labels and Symbols 4 ...

Page 11: ...00 and PV 200 weld inspection systems Do not use the TRPP 5810 unit for any purpose other than its intended use It must never be used to inspect or examine human or animal body parts Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the product a...

Page 12: ...uld cause equipment malfunction and or damage or human injury Table 2 Ancillary equipment Part number Item number Description TRPP A PWRC FLT 15M U8120098 15 m long power cable linking TRPP 5810 or PR06 04 to FOCUS LT TRPP A PWRC AC 15M U8767233 Transformer 120 VAC to 240 VAC input to 12 VDC output with 15 m power supply cable TRPP A PWRC OM 10M U8775118 10 m power supply cable linking TRPP 5810 t...

Page 13: ... the instrument might void the warranty TRPP A PWRC AC 5M U8779647 Transformer 120 VAC to 240 VAC input to 12 VDC output with 5 m power supply cable TRPP A PWRC OM 25M U8775216 25 m power supply cable linking TRPP 5810 to an OmniScan TRPP A PWRC AC 25M U8775217 Transformer 120 VAC to 240 VAC input to 12 VDC output with 25 m power supply cable TRPP A PWRC OM 30M U8775221 30 m power supply cable lin...

Page 14: ...ty symbols might appear in the documentation of the instrument The DANGER signal word indicates an imminently hazardous situation It calls attention to a procedure practice or the like which if not correctly performed or adhered to will result in death or serious personal injury Do not proceed beyond a DANGER signal word until the indicated conditions are fully understood and met The WARNING signa...

Page 15: ... IMPORTANT signal word calls attention to a note that provides important information or information essential to the completion of a task The NOTE signal word calls attention to an operating procedure practice or the like which requires special attention A note also denotes related parenthetical information that is useful but not imperative The TIP signal word calls attention to a type of note tha...

Page 16: ...stall substitute parts or perform any unauthorized modification to the instrument Service instructions when applicable are for trained service personnel To avoid the risk of electric shock do not perform any work on the instrument unless qualified to do so For any problem or question regarding this instrument contact Olympus or an authorized Olympus representative Do not touch the connectors direc...

Page 17: ...ulser preamplifier has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive This device complies with the requirements of both directive 2004 108 EC concerning electromagnetic compatibility and directive 2006 95 EC concerning low voltage The CE marking indicates compliance with the above directives In accordance with Eu...

Page 18: ...d equipment replacement if necessary This instruction manual explains the proper operation of your Olympus product The information contained herein is intended solely as a teaching aid and shall not be used in any particular application without independent testing and or verification by the operator or the supervisor Such independent verification of procedures becomes increasingly important as the...

Page 19: ... a remote high voltage 200 V pulse repeater in a single small enclosure In order to preserve the optimum signal to noise ratio the pulse echo mode of probe amplification is not available for this product The TRPP 5810 signal conditioning device allows the acquisition unit of a TOFD inspection system to be located up to 50 m away from the probes Unit Features The TRPP 5810 remote pulser preamplifie...

Page 20: ...DMTA 20070 01EN Rev A October 2014 Introduction 14 Connectors One 12 V direct current inlet Eight coaxial female pulser and receiver connectors LEMO 00 series ...

Page 21: ...nspection application Figure 1 1 System block diagram With the TRPP 5810 unit remote inspection can be performed with two pairs of TOFD probes The pulser side converts the input signal to 200 V pulse while the receiver side provides 40 dB of preamplification Model 5810 Power Input Receiver Inputs Transmitter Outputs 12 V Output Acquisition Unit Inputs Outputs Pulser Inputs Outputs Preamplifier Pul...

Page 22: ...onnectors are used to connect conventional ultrasonic receiver probes to the TRPP 5810 unit receivers P1 OUT and P2 OUT These LEMO 00 series connectors are used to connect conventional ultrasonic pulser probes to the TRPP 5810 unit pulsers 1 3 Back Panel of the TRPP 5810 Unit The acquisition unit interfaces with the TRPP 5810 thru connections on the back panel of the TRPP 5810 see Figure 1 3 on pa...

Page 23: ...r is on 12 V IN This W W Fischer D 103 series connector is used to supply power to the unit from an external 12 VDC source R1 OUT and R2 OUT These LEMO 00 series connectors are used to connect the acquisition unit inputs to the TRPP 5810 unit P1 IN and P2 IN These LEMO 00 series connectors are used to connect the acquisition unit outputs to the TRPP 5810 unit ...

Page 24: ...DMTA 20070 01EN Rev A October 2014 Chapter 1 18 ...

Page 25: ...red POWER LED illuminates 2 1 Installing the TRPP 5810 Unit When installing the TRPP 5810 take note of the following Install the TRPP 5810 remote pulser preamplifier away from heat sources Use appropriate mounting methods to ensure that the unit does not fall during operation After the TRPP 5810 unit is properly installed and secured you can connect it to the acquisition unit and to the pulser and...

Page 26: ...nnections to the product see Figure 2 1 on page 20 Figure 2 1 TRPP 5810 connection diagram label To prevent the risk of electric shock the product must be connected according to the manufacturer s instructions To connect the TRPP 5810 unit 1 Connect the pulser probes to the P1 OUT and P2 OUT connectors 2 Connect the receiver probes to the R1 IN and R2 IN connectors Probes Acquisition unit To acqui...

Page 27: ...P 5810 unit s pulser connections Figure 2 2 on page 22 provides an example of a bypass for an alternate TOFD inspection application Connections are typically made using long LEMO to LEMO cables between the instrument and TRPP 5810 unit and short LEMO to Microdot cables between the TRPP 5810 and the probes If the TRPP 5810 pulsers have to be bypassed and no long LEMO to Microdot cables are availabl...

Page 28: ...four TOFD probes and an acquisition unit Figure 2 2 Connections between an acquisition unit and the TOFD probes bypassing the TRPP 5810 unit s pulser connections Preamplifier Model 5810 pulser Inputs Outputs Inputs Outputs Power input Transmitter outputs Receiver inputs 12 V output Acquisition unit LEMO 00 female female connectors Probes Pulser Receiver ...

Page 29: ... correctly 3 2 Unit Cleaning The TRPP 5810 external surfaces can be cleaned when needed This section provides the procedure for the appropriate cleaning of the product To clean the unit 1 Ensure the unit is turned off by removing the source of power 2 Disconnect all cables 3 To bring the instrument back to its original finish clean the housing with a soft cloth 4 To remove persistent stains use a ...

Page 30: ...DMTA 20070 01EN Rev A October 2014 Chapter 3 24 ...

Page 31: ...ations Table 4 on page 25 provides operating environment specifications Table 3 General Specifications Parameter Value Housing Size width height depth 60 mm 34 mm 114 mm 2 36 in 1 34 in 4 49 in Weight 300 g 0 66 lb Power supply Voltage range 9 VDC to 14 VDC 12 VDC nominal Current 250 mA max Table 4 Operating environment specifications Parameter Value Operating temperature 10 C to 60 C 14 F to 140 ...

Page 32: ...ndwidth 3 dB 0 5 MHz to 30 MHz with 10 tolerance Input referred noise 2 with 50 Ω source impedance Input output HV protection 300 V peak pulsed for pulse width 500 ns Input impedance 550 Ω 55 Ω Output impedance 50 Ω 5 Ω Output voltage 4 Vpp nominal 3 3 Vpp min at 50 Ω Crosstalk between channels 100 dB with 10 MHz sine wave Table 6 Pulser specifications Parameter Value Output pulse voltage 200 V 20...

Page 33: ...o the TRPP 5810 unit Description Receptacle with 2 female contacts Manufacturer number W W Fischer Inc D 103 A051 130 Olympus 21AB0133 Suggested cable connector W W Fischer Inc S 103 A051 60 6 2 S Olympus 21AB0132 Minimum pulse width 45 ns 5 ns Maximum pulse width 500 ns 50 ns Repeated pulse width error 10 for pulse width 50 ns else 5 ns with 50 V min input trig voltage Maximum pulse repetition fr...

Page 34: ...rom or going to the TOFD probes and an acquisition unit Description Coaxial receptacle Manufacturer number LEMO EPS 00 250 NTN Olympus 21AB0056 Suggested cable connector LEMO FFC 00 250 CTAC31 Equivalent W W Fischer S 101 A004 3 0 Olympus 21AB0016 Figure 4 2 P and R connector Table 7 Pinout for the 12 V IN connector Pin I O Signal Description 1 Input 12 VDC 9 VDC to 14 VDC input 12 VDC nominal 250...

Page 35: ...to receive the signals of two acquisition unit pulser outputs P1 OUT and P2 OUT Output These P connectors are used to transmit the signals to two conventional probes R1 IN and R2 IN Input These R connectors are used to receive the signals of two conventional probes R1 OUT and R2 OUT Output These R connectors are used to transmit the signals to two acquisition unit inputs ...

Page 36: ...DMTA 20070 01EN Rev A October 2014 Chapter 4 30 ...

Page 37: ...5 Figure 1 2 Front panel of the TRPP 5810 unit 16 Figure 1 3 Back panel of the TRPP 5810 unit 17 Figure 2 1 TRPP 5810 connection diagram label 20 Figure 2 2 Connections between an acquisition unit and the TOFD probes bypassing the TRPP 5810 unit s pulser connections 22 Figure 4 1 12 V IN connector 28 Figure 4 2 P and R connector 28 ...

Page 38: ...DMTA 20070 01EN Rev A October 2014 List of Figures 32 ...

Page 39: ...ting label 2 Table 2 Ancillary equipment 6 Table 3 General Specifications 25 Table 4 Operating environment specifications 25 Table 5 Receiver preamplifier specifications 26 Table 6 Pulser specifications 26 Table 7 Pinout for the 12 V IN connector 28 Table 8 Pinout for the P and R connectors 29 ...

Page 40: ...DMTA 20070 01EN Rev A October 2014 List of Tables 34 ...

Page 41: ...it procedure 20 warning 20 connectors 12 V in description 17 pinout 28 references 27 bypass TRPP 5810 pulser 22 LEMO 01 3 P connectors P1 in and P2 in description of 17 P1 out and P2 out 3 P1 out and P2 out description of 16 pinout 29 references 28 R connectors pinout 29 R1 in and R2 in description of 16 R1 out and R2 out description of 17 references 28 D DANGER signal word 8 diagrams bypass TRPP ...

Page 42: ...rs 12 V in POWER indicator 17 power supply specifications 25 preamplifier specifications 26 precautions safety 9 preventive maintenance 23 pulser specifications 26 R R connectors See connectors rating label location 1 symbols 2 receiver specifications 26 references connector 27 repair instrument 7 S safety See also warnings and cautions connection precaution 20 instrument compatibility 6 misuse of...

Page 43: ... 5810 pulser connector bypass 21 U unit cleaning 23 use intended 5 W WARNING signal word 8 warning symbol 2 warnings connecting the unit 20 electrical 10 general 10 misuse of instrument 5 warranty information 12 waste electrical and electronic equipment WEEE 11 WEEE symbol 2 weight unit 25 ...

Page 44: ...DMTA 20070 01EN Rev A October 2014 Index 38 ...

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