background image

 

Olympus

 

BH

2

 

(BHT/BHTU)

 

Electronics

 

 

 

   

Revision

 

2

 

   

 

 

        

Page

 

13

 

of

 

24

 

Main

 

Board

 

A

 

replacement

 

for

 

the

 

UYPC48

 

main

 

printed

 

circuit

 

board

 

(see

 

Figure

 

13

)

 

is

 

rarely

 

needed,

 

since

 

the

 

circuitry

 

on

 

this

 

board

 

is

 

quite

 

simple

 

and

 

can

 

usually

 

be

 

repaired

 

when

 

necessary.

  

Suitable

 

replacements

 

for

 

most

 

components

 

can

 

be

 

readily

 

found.

  

The

 

5

LED

 

module

 

would

 

be

 

the

 

hardest

 

part

 

to

 

find,

 

but

 

could

 

be

 

replaced

 

with

 

five

 

separate

 

rectangular

 

LEDs

 

if

 

necessary.

  

The

 

uPC324C

 

op

amp

 

can

 

be

 

replaced

 

with

 

the

 

LM324C,

 

in

 

the

 

DIP

 

package.

  

Transistors

 

Q201

 

and

 

Q202

 

may

 

be

 

replaced

 

with

 

2N3906

 

PNP

 

devices

 

(be

 

sure

 

to

 

account

 

for

 

differences

 

in

 

pinout

 

when

 

installing

 

these

 

as

 

replacements).

  

Diode

 

D201

 

can

 

be

 

replaced

 

with

 

a

 

1N4002

 

or

 

1N4004

 

rectifier

 

diode,

 

and

 

diodes

 

D202,

 

D203,

 

and

 

D204

 

can

 

be

 

replaced

 

with

 

1N916

 

or

 

1N4148

 

small

signal

 

diodes.

   

The

 

0.1

Ω 

5W

 

power

 

resistor,

 

R201,

 

runs

 

very

 

hot

 

during

 

normal

 

operation,

 

and

 

because

 

of

 

this

 

the

 

solder

 

joints

 

can

 

sometimes

 

go

 

bad.

   

Resoldering

 

the

 

leads

 

of

 

R201

 

may

 

be

 

enough

 

to

 

fix

 

an

 

inoperative

 

lamp

 

dimmer.

 

Resistor

 

R201

 

can

 

be

 

replaced

 

with

 

a

 

Vishay

 

CP0005R1000JE14

 

part,

 

available

 

from

 

Mouser

 

Electronics.

 

 

Figure

 

13

 

 

Olympus

 

UYPC48

 

Main

 

Board

 

Mounted

 

to

 

BHT/BHTU

 

Electrical

 

Base

 

(100/115V

 

Version)

 

In

 

the

 

rare

 

case

 

that

 

the

 

main

 

board

 

is

 

damaged

 

beyond

 

repair,

 

an

 

aftermarket

 

replacement

 

for

 

the

 

Olympus

 

UYPC48

 

main

 

board

 

is

 

available

 

from

 

J.C.

 

Ritchey

 

Company,

 

LLC

 

(see

 

Figure

 

14

).

  

This

 

board,

 

which

 

is

 

a

 

drop

in

 

replacement

 

for

 

the

 

original

 

Olympus

 

board,

 

comes

 

complete

 

with

 

a

 

replacement

 

power

 

transistor

 

and

 

the

 

necessary

 

transistor

 

mounting

 

insulator.

  

No

 

soldering

 

is

 

required

 

for

 

this

 

option

 

if

 

only

 

the

 

circuit

 

board

 

needs

 

to

 

be

 

replaced,

 

but

 

soldering

 

is

 

required

 

if

 

the

 

power

 

transistor

 

is

 

to

 

be

 

replaced

 

at

 

the

 

same

 

time.

   

This

 

looks

 

to

 

be

 

a

 

faithful

 

reproduction

 

of

 

the

 

original

 

Olympus

 

board

 

and

 

should

 

perform

 

well.

 

 

Figure

 

14

 

 

BHT/BHTU

 

Main

 

Board

 

Replacement

 

Kit

 

from

 

J.C.

 

Ritchey

 

Company

 

(photo

 

courtesy

 

James

 

Ritchey)

 

Summary of Contents for BH-2 BHT

Page 1: ...14 2016 Carl Hunsinger All rights reserved This document may not be reproduced or distributed in whole or in part for any commercial purpose without the express written consent of the author Permissio...

Page 2: ...t jack on the back where the line cord connects There is a power switch on the front to turn the illumination on and off as well as an intensity control on the right hand side to vary the lamp voltage...

Page 3: ...ward biasing its base emitter junction and allowing it to increasingly conduct collector current Since the collector current of transistor Q201 is the base current of transistor Q101 Q101 in turn begi...

Page 4: ...setting of the intensity control and with an abnormally low lamp resistance of 0 2 LED Bar Graph Display Circuitry Figure 3 is a simplified schematic diagram of the LED bar graph display circuitry Thi...

Page 5: ...comparators were allowed to simultaneously drop to zero the comparators would be in an indeterminate state and depending on the input offset voltage parameters of the specific op amp devices their out...

Page 6: ...Olympus repair manual would not guarantee that the LEDs remain off around the zero crossings of the AC line Removing the Electrical Base from the Stand To gain access to the electronics in the base o...

Page 7: ...may be damaged if the stand is not placed on a suitable clutter free surface Store the stand someplace out of harm s way and where dust and debris will not accumulate on the exposed lighting component...

Page 8: ...exposed points within the electrical base Plug the AC line cord into a properly grounded AC receptacle The electronics may now be operated as necessary for troubleshooting purposes Never operate the m...

Page 9: ...r into the control so as to minimize overspray and blow back onto nearby components Be sure to allow the contact cleaner sufficient time to evaporate out of the control before re applying power to the...

Page 10: ...chassis to facilitate heat flow The NTE5322 is available from Allied Electronics and from Amazon Figure 8 Bridge Rectifier Mounted to BHT BHTU Electrical Base 100 115V Version Lamp Intensity Control T...

Page 11: ...trical base into an earlier stand that does not have the chassis notches to accommodate this board Removing and Bypassing the Light Preset Board Remove the light preset board from the electrical base...

Page 12: ...PDT slide switch rated for 4A 125VAC and 2A 250VAC The slide protrudes 3 8 from the mounting surface and the mounting holes are spaced 1 1 8 on center There are openings on both ends of this switch th...

Page 13: ...normal operation and because of this the solder joints can sometimes go bad Resoldering the leads of R201 may be enough to fix an inoperative lamp dimmer Resistor R201 can be replaced with a Vishay CP...

Page 14: ...parts listed above can be found look for an NPN part with a collector current rating of at least 15A a collector to emitter voltage rating of at least 100V and a current gain of at least 40 in a suit...

Page 15: ...by Olympus as part number 5 LB402 did not have a metal reflector behind the bulb Later in the life of the BHT BHTU Olympus upgraded the lamp house to the LS20H M2 part number 5 S119 which incorporated...

Page 16: ...a replacement for the back cover and a new G4 lamp socket may be used to overhaul either the LS20H or the LS20H M2 lamp houses The replacement back is provided since the original can be damaged durin...

Page 17: ...n the new socket to match those of the original socket and solder the new socket in place Reinstall the two screws to secure the new socket in its proper position Reinstall the back cover securing wit...

Page 18: ...wn relative to the negative output of the bridge rectifier which is the zero reference point These waveforms were produced using version 4 19e of the LTSpice IV circuit simulator Figure 21 Lamp Wavefo...

Page 19: ...Revision 2 Page 19 of 24 Lamp Dimmer Waveforms continued Figure 23 Lamp Waveforms at Low Intensity 20 Setting of Intensity Control Figure 24 Lamp Waveforms during Current Limiting 80 Setting of Inten...

Page 20: ...U Electronics Revision 2 Page 20 of 24 LED Bar Graph Display Waveforms Figure 25 Filtered DC Power Supply Line at Maximum Lamp Intensity 100 Setting of Intensity Control Figure 26 Bar Graph Comparator...

Page 21: ...e 21 of 24 LED Bar Graph Display Waveforms continued Figure 27 Clamped Control Signal to Comparators at Medium Lamp Intensity 50 Setting of Intensity Control Figure 28 Comparator IC1 B Inputs with 6V...

Page 22: ...lamp socket Item BW 990 Price 16 75 Philips 7388 halogen lamp Item BW ESB Price 6 51 Caig Laboratories Inc URL www caig com Telephone 858 436 8388 DeoxIT D5 Spray Contact Cleaner Item D5S 6 Price 18 9...

Page 23: ...BH2 BHS REPAIR MANUAL DIFFERS FROM THE SCHEMATIC PRESENTED HERE IN THE WIRING OF THE CONTROL VOLTAGE CLAMP SEE DETAIL 2 NOTES AC IN BROWN INTENSITY SLIDER COPYRIGHT C 2014 CARL HUNSINGER HALOGEN LAMP...

Page 24: ...IC ON PAGE 98 OF THE OLYMPUS BH2 BHS REPAIR MANUAL DIFFERS FROM THE SCHEMATIC PRESENTED HERE IN THE WIRING OF THE CONTROL VOLTAGE CLAMP SEE DETAIL 2 NOTES AC IN BROWN 1 3 10 16 HALOGEN LAMP 6V 20W G4...

Reviews: