background image

 

Complete

 

Teardown,

 

Cleaning,

 

and

 

Reassembly

 

of

 

the

 

Olympus

 

BH

2

 

Sliding

 

Focus

 

Block

 

Revision

 

2

 

Page

 

7

 

of

 

23

 

process,

 

and

 

that

 

any

 

necessary

 

personal

 

protective

 

equipment

 

is

 

utilized

 

to

 

minimize

 

exposure.

  

Consult

 

the

 

MSDS

 

sheet

 

before

 

using

 

any

 

unfamiliar

 

solvents.

  

Many

 

of

 

the

 

solvents

 

listed

 

above

 

are

 

flammable

 

and

 

their

 

vapors

 

may

 

represent

 

an

 

explosion

 

hazard

 

if

 

mishandled.

  

Whichever

 

solvents

 

are

 

chosen,

 

be

 

sure

 

to

 

follow

 

all

 

of

 

the

 

manufacturer’s

 

instructions

 

and

 

safety

 

precautions.

 

Solvent

 

Compatibility

 

with

 

Parts

 

and

 

Finishes

 

Many

 

solvents

 

will

 

damage

 

the

 

finish

 

of

 

painted

 

surfaces

 

(isopropyl

 

alcohol

 

or

 

409

 

Cleaner

 

may

 

be

 

safely

 

used

 

to

 

clean

 

most

 

painted

 

surfaces)

 

or

 

will

 

dissolve

 

or

 

damage

 

plastic

 

parts.

  

Do

 

not

 

allow

 

untested

 

solvents

 

to

 

contact

 

any

 

plastic

 

parts

 

or

 

any

 

painted

 

surfaces.

  

Before

 

using

 

a

 

solvent

 

to

 

clean

 

plastic

 

parts

 

or

 

painted

 

surfaces,

 

test

 

a

 

small

 

amount

 

of

 

the

 

solvent

 

in

 

an

 

inconspicuous

 

area

 

(such

 

as

 

inside

 

a

 

plastic

 

knob)

 

to

 

ensure

 

compatibility

 

with

 

the

 

plastic

 

part

 

or

 

painted

 

surface.

   

Never

 

use

 

xylene

 

to

 

clean

 

nylon

 

parts,

 

as

 

xylene

 

dissolves

 

nylon.

   

Isopropyl

 

alcohol

 

and

 

trichloroethylene

 

will

 

cause

 

swelling

 

of

 

nylon

 

due

 

to

 

solvent

 

absorption.

   

The

 

list

 

of

 

solvents

 

generally

 

considered

 

safe

 

for

 

nylon

 

includes

 

acetone,

 

diethyl

 

ether,

 

heptane,

 

mineral

 

spirits,

 

naphthalene,

 

and

 

turpentine.

 

Recommended

 

Lubricants

 

The

 

Olympus

 

BH2

 

(BHS)

 

repair

 

manual

 

(see

 

the

 

Original

 

Olympus

 

Documentation

 

section

 

of

 

this

 

document)

 

recommends

 

using

 

grease

 

in

 

the

 

sliding

 

focus

 

block

 

mechanism.

  

However,

 

based

 

on

 

decades

 

of

 

experience

 

servicing

 

BH

2

 

equipment

 

in

 

the

 

field,

 

some

 

microscope

 

repair

 

technicians

 

recommend

 

omitting

 

the

 

grease

 

entirely

 

from

 

the

 

sliding

 

focus

 

block,

 

in

 

order

 

to

 

reduce

 

the

 

fouling

 

of

 

the

 

mechanism

 

which

 

can

 

occur

 

if

 

dust

 

and

 

debris

 

accumulates

 

in

 

the

 

greased

 

slides,

 

as

 

well

 

as

 

reducing

 

any

 

stiffness

 

or

 

sluggishness

 

that

 

will

 

result

 

from

 

thickening

 

of

 

the

 

grease.

   

Given

 

this

 

conflicting

 

guidance,

 

consider

 

that

 

grease

 

may

 

be

 

applied

 

to

 

the

 

slide

 

per

 

the

 

Olympus

 

guidance,

 

at

 

the

 

risk

 

of

 

requiring

 

more

 

frequent

 

maintenance

 

to

 

keep

 

the

 

mechanism

 

clean

 

and

 

freely

 

moving,

 

and

 

grease

 

may

 

be

 

omitted,

 

at

 

the

 

risk

 

of

 

more

 

long

term

 

wear

 

of

 

the

 

mechanical

 

components.

   

Mobil

 

Polyrex

TM

 

EM

 

or

 

Molykote®

 

44

 

(items

 

7

 

and

 

5

 

of

 

Appendix

 

2

)

 

are

 

recommended

 

if

 

lubrication

 

is

 

desired

 

in

 

the

 

slide.

   

Regardless

 

of

 

whether

 

or

 

not

 

lubrication

 

is

 

used

 

in

 

the

 

slide,

 

a

 

heavy

 

grease

 

such

 

as

 

Dow

 

Molykote®

 

111

 

(item

 

6

 

of

 

Appendix

 

2

)

 

should

 

be

 

used

 

to

 

hold

 

the

 

guide

 

rails

 

in

 

place

 

during

 

reassembly,

 

and

 

any

 

excess

 

grease

 

remaining

 

after

 

the

 

guide

 

rails

 

have

 

been

 

installed

 

should

 

be

 

thoroughly

 

removed

 

before

 

proceeding

 

with

 

the

 

reassembly

 

of

 

the

 

sliding

 

focus

 

block

 

mechanism.

    

Label

 

Parts

 

for

 

Identification

 

and

 

Reassembly

 

There

 

are

 

many

 

small

 

parts

 

that

 

make

 

up

 

the

 

sliding

 

focus

 

block

 

mechanism.

   

It

 

is

 

critical

 

that

 

these

 

be

 

bagged

 

and

 

tagged

 

as

 

they

 

are

 

removed

 

to

 

prevent

 

them

 

from

 

getting

 

lost

 

and

 

to

 

facilitate

 

their

 

proper

 

identification

 

during

 

reassembly.

 

Part

 

of

 

a

 

Comprehensive

 

Focus

 

Overhaul

 

Maintenance

 

of

 

the

 

sliding

 

focus

 

block

 

is

 

best

 

performed

 

as

 

part

 

of

 

a

 

comprehensive

 

overhaul

 

of

 

the

 

entire

 

focus

 

mechanism.

   

It

 

is

 

best

 

performed

 

after

 

a

 

teardown

 

of

 

the

 

coaxial

 

focus

 

mechanism

 

has

 

been

 

performed,

 

since

 

this

 

service

 

is

 

easier

 

to

 

perform

 

while

 

the

 

focus

 

knobs

 

and

 

other

 

focus

 

parts

 

are

 

not

 

present

 

on

 

the

 

arm.

  

Accordingly,

 

this

 

document

 

describes

 

(and

 

the

 

accompanying

 

photographs

 

show)

 

the

 

service

 

being

 

performed

 

on

 

a

 

stand

 

that

 

has

 

had

 

the

 

coaxial

 

focus

 

block

 

completely

 

disassembled,

 

per

 

the

 

Complete

 

Teardown,

 

Cleaning,

 

and

 

Reassembly

 

of

 

the

 

BH

2

 

Coaxial

 

Focus

 

Mechanism

 

document.

   

In

 

almost

 

every

 

case

 

where

 

the

 

sliding

 

focus

 

block

 

is

 

sluggish

 

and

 

needs

 

to

 

be

 

serviced,

 

the

 

coaxial

 

focus

 

mechanism

 

is

 

also

 

in

 

need

 

of

 

a

 

similar

 

service,

 

so

 

it

 

makes

 

sense

 

to

 

perform

 

both

 

repairs

 

at

 

the

 

same

 

time.

 

Protect

 

the

 

Exposed

 

Mounting

 

Dovetails

 

Before

 

proceeding

 

with

 

the

 

teardown

 

described

 

in

 

this

 

document,

 

cover

 

the

 

top

 

of

 

the

 

microscope

 

arm

 

(i.e.,

 

the

 

exposed

 

mounting

 

dovetails

 

for

 

the

 

viewing

 

head

 

and

 

nosepiece,

 

if

 

applicable)

 

with

 

a

 

clean

 

plastic

 

bag

 

and

 

secure

 

this

 

with

 

a

 

rubber

 

band

 

or

 

adhesive

 

tape

 

to

 

keep

 

dust

 

out

 

(see

 

Figure

 

2

).

   

This

 

is

 

especially

 

important

 

on

 

BHSU

 

and

 

BHTU

 

stands

 

which

 

have

 

an

 

optical

 

correction

 

lens

 

located

 

just

 

below

 

the

 

viewing

 

head

 

to

 

correct

 

for

 

the

 

difference

 

in

 

tube

 

length

 

introduced

 

with

 

the

 

reversed

 

nosepiece.

   

 

Figure

 

2

 

 

Protect

 

the

 

top

 

of

 

the

 

arm

 

from

 

dust

 

Summary of Contents for BH-2 BHS

Page 1: ...document in its entirety for personal non commercial purposes only provided that the contents are not modified in any way including the copyright notices contained herein This document may be freely d...

Page 2: ...Tensioning the Slide Mechanism 9 Remove the Focus Block Assembly from the Arm 9 Clean the Various Slide Components 10 Remove the Guide Rails from the Arm Casting 10 Remove and Reinstall the Bottom Du...

Page 3: ...endix 1 How to Install Guide Rails in the Sliding Focus Block Mechanism 20 Placement of Guide Rails in the Side Grooves 20 Holding the Guide Rails in Place for Reassembly 20 Reinstalling Guide Rails i...

Page 4: ...gure 22 Remove the bottom dust cover 11 Figure 23 Remove two guide rails from the focus block 11 Figure 24 Clean grease from side groove in focus block 12 Figure 25 Remove guide rails from the guide b...

Page 5: ...e 56 Align holes in the base with holes in the arm 18 Figure 57 Attach the base onto the arm of the stand 18 Figure 58 Secure the arm onto the base of the stand 18 Figure 59 Reinstall screws to secure...

Page 6: ...mechanism such as may be caused by dried grease puts high stresses on the plastic drive gears in the fine focus mechanism and these can be damaged if these stresses are too high Tools Needed The follo...

Page 7: ...ng and grease may be omitted at the risk of more long term wear of the mechanical components Mobil PolyrexTM EM or Molykote 44 items 7 and 5 of Appendix 2 are recommended if lubrication is desired in...

Page 8: ...electrical base Hold the electrical base in place and set the stand in its normal upright position on a flat surface being careful not to let the electrical base shift as you do so Lift the stand from...

Page 9: ...r Remove the now loose trim cover from the arm casting see Figure 9 Figure 9 Remove the loose trim cover from the arm Loosen the Screws Tensioning the Slide Mechanism Use a 2 5mm Allen wrench or drive...

Page 10: ...15 Figure 15 The components of the focus block assembly Remove the two brass shims from the guide block see Figure 16 Figure 16 Remove the brass shims from the focus block Use a 2 5mm Allen wrench or...

Page 11: ...y be desirable to allow for a more thorough cleaning of any dust and debris accumulation in the area of the dust cover and the removal procedure is included in this document for the sake of completene...

Page 12: ...m side groove in guide block Clean the Cylindrical Rollers Soak the cylindrical rollers in a suitable solvent e g acetone to remove all grease from the rollers see Figure 27 Figure 27 Soak the rollers...

Page 13: ...rails see Figure 32 and Figure 33 Figure 31 Reinstall short guide rails into the focus block Figure 32 Scrub grease from guide rails and focus block Figure 33 Guide rails installed into the focus blo...

Page 14: ...talled into its side groove into position on top of the two brass shims sitting on the focus block see Figure 39 Note the proper orientation of the beveled edge of the guide block see Figure 40 Figure...

Page 15: ...Lightly coat four of the cylindrical rollers and the remaining plastic spacer rod with a suitable grease item 5 or 7 of Appendix 2 Place these four greased cylindrical rollers onto the greased guide...

Page 16: ...ut of position on the guide rails as they are pushed into the channel Align the three holes in the focus block with the tapped holes in the guide block see Figure 48 Figure 48 Push guide block and rol...

Page 17: ...full range of motion of the focus block see Figure 52 If necessary loosen the three M3x12 hex socket head cap screws securing the guide block to the focus block and the two M3x16 hex socket head cap...

Page 18: ...Tighten the four M6x25 screws to secure the arm to the base see Figure 58 Figure 58 Secure the arm onto the base of the stand Reinstall the Electrical Base Carefully lower the assembled stand over th...

Page 19: ...t Original Olympus Documentation An early version of the Olympus BH2 BHS repair manual see Figure 60 was referenced during the preparation of this document A scanned PDF version of this manual is avai...

Page 20: ...ld end up on the exposed bearing surfaces of the guide rails which would interfere with the cylindrical rollers and prevent free motion of the sliding focus block Rather than utilizing adhesive the gu...

Page 21: ...igure 67 and press the guide rail down firmly at the ends to thoroughly embed it into the grease see Figure 68 Figure 67 Place second guide rail into the guide block Figure 68 Set the second guide rai...

Page 22: ...ugh removal of this heavy grease is important since any exposed grease can lead to an accumulation of dust and debris which might eventually foul the sliding focus block mechanism The Prepared Guide B...

Page 23: ...1 2 5mm Allen Driver T Handle Wiha 33437 Amazon 8 59 2 4 0mm Allen Driver T Handle Wiha 33408 Amazon 8 25 3 5 0mm Allen Driver T Handle Wiha 33411 Amazon 8 89 4 Screwdriver set JIS 4 pieces Hozan JIS...

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