background image

 

Complete

 

Teardown,

 

Cleaning,

 

and

 

Reassembly

 

of

 

the

 

Olympus

 

BH

2

 

Sliding

 

Focus

 

Block

 

Revision

 

2

 

Page

 

6

 

of

 

23

 

Introduction

 

The

 

microscopes

 

in

 

the

 

Olympus

 

BH

2

 

line

 

(BHS,

 

BHSU,

 

BHT,

 

and

 

BHTU)

 

have

 

largely

 

been

 

replaced

 

in

 

the

 

professional

 

and

 

clinical

 

world,

 

due

 

to

 

their

 

advancing

 

age

 

and

 

the

 

lack

 

of

 

repair

 

parts

 

from

 

Olympus.

  

A

 

great

 

many

 

of

 

these

 

microscopes

 

were

 

produced

 

in

 

their

 

day,

 

and

 

because

 

of

 

this

 

are

 

they

 

readily

 

available

 

on

 

the

 

used

 

market

 

for

 

very

 

reasonable

 

prices.

  

Thanks

 

to

 

their

 

excellent

 

build

 

quality

 

and

 

solid

 

optical

 

performance,

 

these

 

scopes

 

are

 

now

 

very

 

popular

 

with

 

hobbyists,

 

providing

 

an

 

affordable,

 

high

quality

 

alternative

 

to

 

the

 

Chinese

made

 

scopes

 

prevalent

 

today.

   

One

 

problem

 

that

 

might

 

be

 

encountered

 

when

 

purchasing

 

one

 

of

 

these

 

scopes

 

is

 

that

 

the

 

focus

 

action

 

may

 

be

 

stiff

 

due

 

to

 

the

 

decades

old

 

grease

 

in

 

the

 

coaxial

 

focus

 

mechanism

 

and

 

in

 

the

 

sliding

 

focus

 

block

 

mechanism.

   

Scope

 

of

 

this

 

Document

 

This

 

document

 

describes

 

the

 

complete

 

teardown,

 

cleaning,

 

and

 

reassembly

 

of

 

the

 

sliding

 

focus

 

block

 

mechanism

 

in

 

an

 

Olympus

 

BHTU

 

stand.

   

Since

 

the

 

various

 

BH

2

 

stands

 

use

 

the

 

same

 

sliding

 

focus

 

block

 

as

 

the

 

BHTU,

 

this

 

document

 

should

 

allow

 

a

 

hobbyist

 

with

 

reasonable

 

mechanical

 

abilities

 

to

 

service

 

the

 

sliding

 

focus

 

block

 

on

 

any

 

of

 

the

 

BH

2

 

stands.

   

Note

 

that

 

this

 

document

 

covers

 

the

 

specific

 

configuration

 

of

 

the

 

sliding

 

focus

 

block

 

mechanism

 

which

 

utilizes

 

crossed

 

rollers

 

to

 

provide

 

smooth

 

linear

 

motion

 

of

 

the

 

focus

 

block.

   

The

 

vast

 

majority

 

of

 

the

 

BH

2

 

stands

 

that

 

were

 

ever

 

produced

 

used

 

this

 

mechanical

 

configuration.

  

The

 

very

 

early

 

stands

 

that

 

were

 

manufactured

 

(i.e.,

 

the

 

first

 

200

 

or

 

so)

 

utilized

 

bearing

 

balls

 

instead

 

of

 

crossed

 

rollers

 

in

 

the

 

slide

 

mechanism,

 

and

 

these

 

early

 

units

 

are

 

outside

 

the

 

scope

 

of

 

this

 

document

1

.

 

A

 

Caution

 

Regarding

 

Stiff

 

Focus

 

Mechanisms

 

Avoid

 

turning

 

the

 

focus

 

knobs

 

on

 

any

 

BH

2

 

microscope

 

stand

 

whose

 

focus

 

mechanism

 

feels

 

abnormally

 

stiff.

  

Turning

 

these

 

knobs

 

when

 

there

 

is

 

excess

 

resistance

 

in

 

the

 

mechanism,

 

such

 

as

 

may

 

be

 

caused

 

by

 

dried

 

grease,

 

puts

 

high

 

stresses

 

on

 

the

 

plastic

 

drive

 

gears

 

in

 

the

 

fine

focus

 

mechanism,

 

and

 

these

 

can

 

be

 

damaged

 

if

 

these

 

stresses

 

are

 

too

 

high.

 

Tools

 

Needed

 

The

 

following

 

tools

 

will

 

be

 

needed

 

to

 

complete

 

the

 

teardown,

 

cleaning,

 

and

 

reassembly

 

of

 

the

 

sliding

 

focus

 

block

 

mechanism

 

in

 

a

 

BH

2

 

microscope

 

stand:

 

 

Allen

 

wrench

 

or

 

driver:

  

2.5mm

 

(item

 

1

 

of

 

Appendix

 

2

)

 

                                                            

1

 

A

 

future

 

revision

 

of

 

this

 

document

 

may

 

include

 

the

 

ball

slide

 

configuration,

 

if

 

a

 

suitable

 

stand

 

ever

 

becomes

 

available

 

for

 

this

 

purpose.

 

 

Allen

 

wrench

 

or

 

driver:

  

4.0mm

 

(item

 

2

 

of

 

Appendix

 

2

)

 

 

Allen

 

wrench

 

or

 

driver:

  

5.0mm,

 

(item

 

3

 

of

 

Appendix

 

2

)

 

 

Screwdriver

 

set,

 

JIS

 

(item

 

4

 

of

 

Appendix

 

2

)

 

A

 

Few

 

Words

 

about

 

JIS

 

Screws

 

Screws

 

with

 

JIS

 

heads

 

are

 

frequently

 

found

 

in

 

much

 

of

 

the

 

equipment

 

designed

 

and

 

manufactured

 

in

 

Japan.

  

JIS

 

screws

 

look

 

very

 

much

 

like

 

standard

 

Phillips

 

screws,

 

but

 

they

 

differ

 

in

 

that

 

JIS

 

screws

 

were

 

designed

 

to

 

not

 

cam

out

 

under

 

torque,

 

whereas

 

Phillips

 

screws

 

were

 

designed

 

to

 

intentionally

 

cam

out

 

as

 

a

 

means

 

to

 

limit

 

the

 

torque

 

applied

 

to

 

the

 

fasteners.

   

Because

 

of

 

this

 

crucial

 

difference

 

in

 

the

 

geometry

 

of

 

the

 

two

 

screw

 

types,

 

JIS

 

screws

 

will

 

be

 

damaged

 

by

 

standard

 

Phillips

 

drivers

 

if

 

too

 

much

 

torque

 

is

 

applied.

   

JIS

 

screws

 

can

 

usually

 

be

 

identified

 

by

 

the

 

presence

 

of

 

a

 

single

 

dot

 

(or

 

by

 

an

 

“X”)

 

stamped

 

into

 

one

 

of

 

the

 

four

 

quadrants

 

of

 

the

 

cross

point

 

depression

 

(see

 

Figure

 

1

).

 

 

Figure

 

1

 

 

Head

 

of

 

a

 

typical

 

JIS

 

screw

 

Supplies

 

Needed

 

The

 

following

 

supplies

 

will

 

be

 

needed

 

to

 

complete

 

the

 

teardown,

 

cleaning,

 

and

 

reassembly

 

of

 

the

 

sliding

 

focus

 

block

 

mechanism

 

in

 

a

 

BH

2

 

microscope

 

stand:

 

 

Cleaning

 

solvents

 

(see

 

Recommended

 

Solvents

 

below)

 

 

Cotton

 

swabs

 

 

Lubricants

 

(see

 

Recommended

 

Lubricants

 

below)

 

 

Tissues,

 

oil

 

free

 

Recommended

 

Solvents

 

Some

 

type

 

of

 

cleaning

 

solvent

 

will

 

be

 

needed

 

to

 

remove

 

the

 

old

 

grease

 

from

 

the

 

various

 

components

 

of

 

the

 

sliding

 

focus

 

block

 

mechanism.

   

Solvents

 

that

 

can

 

be

 

used

 

are

 

acetone

 

(commonly

 

sold

 

as

 

fingernail

 

polish

 

remover),

 

diethyl

 

ether,

 

heptane,

 

hexane,

 

mineral

 

spirits,

 

turpentine,

 

and

 

xylene.

 

Safety

 

Considerations

 

with

 

Solvents

 

Regardless

 

of

 

which

 

solvent

 

is

 

chosen,

 

make

 

sure

 

that

 

adequate

 

ventilation

 

is

 

present

 

during

 

the

 

cleaning

 

Summary of Contents for BH-2 BHS

Page 1: ...document in its entirety for personal non commercial purposes only provided that the contents are not modified in any way including the copyright notices contained herein This document may be freely d...

Page 2: ...Tensioning the Slide Mechanism 9 Remove the Focus Block Assembly from the Arm 9 Clean the Various Slide Components 10 Remove the Guide Rails from the Arm Casting 10 Remove and Reinstall the Bottom Du...

Page 3: ...endix 1 How to Install Guide Rails in the Sliding Focus Block Mechanism 20 Placement of Guide Rails in the Side Grooves 20 Holding the Guide Rails in Place for Reassembly 20 Reinstalling Guide Rails i...

Page 4: ...gure 22 Remove the bottom dust cover 11 Figure 23 Remove two guide rails from the focus block 11 Figure 24 Clean grease from side groove in focus block 12 Figure 25 Remove guide rails from the guide b...

Page 5: ...e 56 Align holes in the base with holes in the arm 18 Figure 57 Attach the base onto the arm of the stand 18 Figure 58 Secure the arm onto the base of the stand 18 Figure 59 Reinstall screws to secure...

Page 6: ...mechanism such as may be caused by dried grease puts high stresses on the plastic drive gears in the fine focus mechanism and these can be damaged if these stresses are too high Tools Needed The follo...

Page 7: ...ng and grease may be omitted at the risk of more long term wear of the mechanical components Mobil PolyrexTM EM or Molykote 44 items 7 and 5 of Appendix 2 are recommended if lubrication is desired in...

Page 8: ...electrical base Hold the electrical base in place and set the stand in its normal upright position on a flat surface being careful not to let the electrical base shift as you do so Lift the stand from...

Page 9: ...r Remove the now loose trim cover from the arm casting see Figure 9 Figure 9 Remove the loose trim cover from the arm Loosen the Screws Tensioning the Slide Mechanism Use a 2 5mm Allen wrench or drive...

Page 10: ...15 Figure 15 The components of the focus block assembly Remove the two brass shims from the guide block see Figure 16 Figure 16 Remove the brass shims from the focus block Use a 2 5mm Allen wrench or...

Page 11: ...y be desirable to allow for a more thorough cleaning of any dust and debris accumulation in the area of the dust cover and the removal procedure is included in this document for the sake of completene...

Page 12: ...m side groove in guide block Clean the Cylindrical Rollers Soak the cylindrical rollers in a suitable solvent e g acetone to remove all grease from the rollers see Figure 27 Figure 27 Soak the rollers...

Page 13: ...rails see Figure 32 and Figure 33 Figure 31 Reinstall short guide rails into the focus block Figure 32 Scrub grease from guide rails and focus block Figure 33 Guide rails installed into the focus blo...

Page 14: ...talled into its side groove into position on top of the two brass shims sitting on the focus block see Figure 39 Note the proper orientation of the beveled edge of the guide block see Figure 40 Figure...

Page 15: ...Lightly coat four of the cylindrical rollers and the remaining plastic spacer rod with a suitable grease item 5 or 7 of Appendix 2 Place these four greased cylindrical rollers onto the greased guide...

Page 16: ...ut of position on the guide rails as they are pushed into the channel Align the three holes in the focus block with the tapped holes in the guide block see Figure 48 Figure 48 Push guide block and rol...

Page 17: ...full range of motion of the focus block see Figure 52 If necessary loosen the three M3x12 hex socket head cap screws securing the guide block to the focus block and the two M3x16 hex socket head cap...

Page 18: ...Tighten the four M6x25 screws to secure the arm to the base see Figure 58 Figure 58 Secure the arm onto the base of the stand Reinstall the Electrical Base Carefully lower the assembled stand over th...

Page 19: ...t Original Olympus Documentation An early version of the Olympus BH2 BHS repair manual see Figure 60 was referenced during the preparation of this document A scanned PDF version of this manual is avai...

Page 20: ...ld end up on the exposed bearing surfaces of the guide rails which would interfere with the cylindrical rollers and prevent free motion of the sliding focus block Rather than utilizing adhesive the gu...

Page 21: ...igure 67 and press the guide rail down firmly at the ends to thoroughly embed it into the grease see Figure 68 Figure 67 Place second guide rail into the guide block Figure 68 Set the second guide rai...

Page 22: ...ugh removal of this heavy grease is important since any exposed grease can lead to an accumulation of dust and debris which might eventually foul the sliding focus block mechanism The Prepared Guide B...

Page 23: ...1 2 5mm Allen Driver T Handle Wiha 33437 Amazon 8 59 2 4 0mm Allen Driver T Handle Wiha 33408 Amazon 8 25 3 5 0mm Allen Driver T Handle Wiha 33411 Amazon 8 89 4 Screwdriver set JIS 4 pieces Hozan JIS...

Reviews: