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10. Replace the blower access door.

11. Restore electrical power to the furnace.

Routine cleaning the interior of the recovery coil 
should not be necessary. If evidence develops indicat-
ing that a cleaning is necessary, it should be done by 
a trained and qualifi ed service technician. Evidence 
may include large amounts of dirt or debris building 
up in the condensate drain line.

The burner area should be inspected and cleaned 
periodically. Be careful when cleaning around the 
burner area. The hot surface igniter is fragile and 
will break easily. Do not touch the hot surface ig-
niter or fl ame rod.

WARNING

NEVER ATTEMPT TO CLEAN THE BURNER 
AREA WHILE THE BURNERS ARE OPERAT-
ING. DOING SO MAY RESULT IN EXPLOSION 
OR FIRE RESULTING IN SEVERE PERSON-
AL INJURY OR DEATH.

ALWAYS DISCONNECT THE ELECTRICAL 
SUPPLY TO THE FURNACE BEFORE RE-
MOVING THE BURNER COMPARTMENT AC-
CESS DOOR.

CAUTION

The furnace gas train is designed to operate 
as a sealed unit. Be sure that the burner com-
partment access door is properly in place 
before attempting to restart the furnace.

The furnace achieves its high effi ciency in three 
general areas. First, there is no wasteful standing 
pilot. The furnace consumes no gas in between 
cycles. Secondly, the furnace is designed to allow 
very small amounts of excess air in the combus-
tion process. Older furnaces had heat exchangers 
which were commonly 40% larger than necessary 
for complete combustion. While this prevented the 
creation of carbon monoxide, the heated excess air 
was expelled up the chimney where it could not ben-
efi t the interior of the home. Special safety controls 
now prevent the formation of carbon monoxide.

The third general area is the recovery of the latent 
heat contained in the fl ue gas, which is comprised of 
water vapor and carbon dioxide. By condensing the 
fl ue gas in the furnace recovery coil, heat that would 
otherwise be wasted to the outdoors, is captured 
and redirected into the duct system where it contrib-

utes to home comfort. Each pound of condensation 
formed releases approximately 970 BTUs. Your fur-
nace may condense up to ½ gallon (5 pounds) of 
water per hour if running continuously.

This condensation must be properly disposed into 
a sump or drainage system. The condensate lines 
must remain clear and free fl owing. Do not allow 
plastic drain lines to become pinched or kinked. A 
blocked drain line can cause the furnace to operate 
erratically, or not at all.

IMPORTANT:

 Your furnace should be cleaned 

and inspected annually by a trained and quali-
fi ed service technician. Your service technician 
has the knowledge and test equipment to deter-
mine the condition of your furnace. 

95V SEQUENCE OF OPERATION

1. Room temperature drops causing the room 
thermostat call for fi rst stage heat by connecting 
“W1” to “R”. The control verifi es the limit switch 
is closed and both the low and high pressure 
switches are open. The control energizes the 
induce draft motor on high speed and waits for 
the low pressure switch to close. The inducer 
remains on high speed and begins a 15 second 
pre-purge period. The high pressure switch is 
ignored. If the low pressure switch does not 
close within 60 seconds, the control will fl ash “2” 
on the Status LED, and de-energize the inducer 
for 60 minutes.

2. When the 15 second pre-purge time has 
elapsed, the control energizes the *HSI output 
for a 5 second warm-up period (10 seconds on 
retries). The control energizes the low main gas 
valve. 4 seconds after the gas is energized, the 
control de-energized the *HSI output and leaves 
the gas energized another 1 second for fl ame 
proving. If fl ame is present at the end of the trial 
for ignition time, the control leaves the gas valve 
energized, inducer on high speed, and begins 
heat blower on delay. The control always ignites 
on high inducer/low gas and ignores second 
stage call for heat until low heat is established 
for 15 seconds. 

(*HSI= Hot Surface Ignition)

3. Blower on delay time begins when the gas 
valve is energized. The control provides the 
ECM (Electronically Commutated Motor) low 
heat speed signal when fl ame is proven, and 
starts a 30 second soft start (slowly ramp up) 
blower delay before full capacity blower level. 

Summary of Contents for G95V UltraComfort 95V

Page 1: ...A LO CATION WELLAWAY FROM THE BUILD ING FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IFYOUCANNOTREACHYOURGASSUP PLIER CALL THE FIRE DEPARTMENT DO NOT RE ENTER THE BUILDING UN TILAUTHORIZED TO DO SO BYTHE GA...

Page 2: ...NING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potential hazardous situation which if not avoided MAY result in minor...

Page 3: ...OR DEATH YOUR GAS SUPPLIER SHOULD PERIODI CALLY INSPECT AND CLEAN THE AIR VENT SCREEN TO PREVENT ANY OBSTRUCTION KEEP PROTECTIVE REGULATOR COVER IN PLACE AS EXPOSURE TO THE ELEMENTS CAN CAUSE ICE BUI...

Page 4: ...rature and shorten the life of furnace components 11 Do not cover return air grills and supply air reg isters with drapes curtains throw rugs etc 12 Avoid shutting off supply air registers in the inte...

Page 5: ...e lter is re installed with the air ow direction identical to its previous use Reversing the lter will cause dust trapped within the lter to break free and recirculate within the duct system LUBRICATI...

Page 6: ...URNACE APPEARANCE The furnace exterior nish is a durable automo tive like coating It may be washed with mild soap if necessary Galvanized metal surfaces require no maintenance CLEANING It is advisable...

Page 7: ...home comfort Each pound of condensation formed releases approximately 970 BTUs Your fur nace may condense up to gallon 5 pounds of water per hour if running continuously This condensation must be pro...

Page 8: ...two stage thermostat the control de energizes the high gas output and immedi ately changes inducer speed from high to low With the thermostat heating contacts open single stage thermostat the ames ex...

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