Oliver Platinum Series Operation Manual Download Page 48 | Manualshive

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Oliver Platinum Series Operation Manual Download Page 48

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Figure 49: Are you sure you want to Delete?

If the recipe name is correct, then press yes. If not, press the cancel button and go through the
process again, correcting any errors made.

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Summary of Contents for Platinum Series

Page 1: ...Platinum Series Gravity Separators Version 1 0 1 5 23 Oliver Manufacturing Company 27151 Harris Road La Junta CO 81050 888 254 7814 olivermanufacturing com Operations manual...

Page 2: ...iew 800 2 October 2018 Appendix B MicroLogix 1400 Programmable Logic Controller 1 October 2012 Appendix C Variable Frequency Drive PF525 2 October 2020 Appendix D Basic Trouble Shooting 1 October 2012...

Page 3: ...is comprised of four different models 2400P 3 fans 3000P With 3 fans with a wider deck 3600P 4 fans and 4800P 5 fans The length of the deck is proportional to the number of fans The Platinum Maxi Cap...

Page 4: ...rate the material again simply select the recipe and all of the adjustments will be made automatically This manual contains new and valuable information that both experienced and inexperienced gravity...

Page 5: ...e Deck 15 II The Feeder 17 III The Fans 17 IV Increasing Capacity with the High Gates 19 V Removing Heavy foreign Materials 20 VI Product Separation 20 III Control Components of the FBD 21 IV Safety C...

Page 6: ...g a Stored Recipe 46 II Manual Mode 48 I Maintenance Screen 48 I Faults on the Maintenance Screen 49 II PLC and HMI Battery Status 49 III Bearing Greasing Interval 50 IV Total Hours on Machine and Cur...

Page 7: ...c Controller Micrologix 1400 21 Figure 14 The Human Machine Interface PV800 21 Figure 15 Powerflex 525 Variable Frequency Drive 22 Figure 16 Main Screen to Login 24 Figure 17 Login and Keyboard 24 Fig...

Page 8: ...Figure 53 Various possible battery status screens 50 Figure 54 Alarm to grease the bearings at 2000 hours 50 Figure 55 From Maintenance to Fan diagnostics 51 Figure 56 Motor Diagnostics Screen Left an...

Page 9: ...8 This Page Intentionally Left Blank...

Page 10: ...ordered with it The Maxi Cap Platinum machines weigh between 6 000 and 10 000 pounds depending on model and accessories Be sure that the handling equipment is adequate for the load While handling the...

Page 11: ...NOTE As of November 1st 2012 the warranty covering the PLC and VFDs will become void if the electrician enters the cabinet from the top The PLC and VFDs will suffer damage if dust or debris from drill...

Page 12: ...cles that need to be lifted Because air is lighter than water there will be a greater relative difference between the particles of differing weights That is what makes the Gravity Separator such a sen...

Page 13: ...ticles into vertical stratification with air flow and deck vibration then using the deck side tilt and end raise to complement the deck vibration to separate the particles into heavy medium and lightw...

Page 14: ...ect product and 3 a small middling product If there are other heavy trash objects or dirt these will be separated into a fourth product II What a Gravity Separator can and cannot separate I Rule 1 Par...

Page 15: ...cles differing in both specific gravities and size cannot be efficiently separated on a gravity separator Figure 6 Particles of differing size AND specific gravity from left to right An example of thi...

Page 16: ...particles while the heavier particles are forced to the high side of the deck by the vibration of the deck and the friction that resists the falling motion of gravity If there is not enough side tilt...

Page 17: ...ise to keep up with feed rate b right amount of end raise to balance the feed rate c too much end raise for the feed rate to keep up with Deck vibration speed is tied directly to the side tilt Like th...

Page 18: ...rges in the flow rate will cause non optimal separation The minimum feed rate is the rate that will keep the deck completely covered while also being as low as possible This will provide the optimal s...

Page 19: ...18 Figure 10 Air flow example Voyager 1050 Figure 11 Effects of Air Speed on Separation...

Page 20: ...avy particles once were and can even go far enough over to be taken out by the cutout gate at the discharge end The cutout gates are designed to add a little bit of capacity to the deck They may not b...

Page 21: ...letely If the percentage of heavy foreign product is high then adjust the rock trap gate for greater discharge VI Product Separation At the discharge end of the deck are two Cutting Fingers The purpos...

Page 22: ...mall touchscreen that allows the user to input desired settings which are then transferred to the PLC which then uses its internal programming to run the machine The PLC is like a small computer It ha...

Page 23: ...22 Figure 15 PowerFlex 525 Variable Frequency Drive...

Page 24: ...or with the air filters removed Never operate the gravity separator with the deck removed Never operate the gravity separator with missing or worn parts Never operate the gravity separator with the ai...

Page 25: ...reens described in this section if the machine is reprogrammed from a memory module I Choosing the Machine Model and Options The HMI program is the same for all of the Gravity Separators including the...

Page 26: ...r in the upper right corner of the Login screen as OLIVER Press the Machine Options button to go to the Machine Options screen once this has been done This is shown in Figure 18 Figure 18 Oliver User...

Page 27: ...lled on the dust hood if the machine is right or left handed and if there are any automated gates For the light and the hand of the machine select the proper setting by pushing the associated button u...

Page 28: ...27...

Page 29: ...librate button found in the bottom center of the screen This is shown in Figure 21 Figure 21 Oliver User going from Login to Deck Calibration Screen The first two things to notice from Figure 21 is th...

Page 30: ...nd decrease the upper value by 0 050 in order to give the control system a correct window of valid positions without overshooting The side tilt is calibrated in the same manner II Calibrating actuator...

Page 31: ...30 Figure 23 Login to Actuator Calibrate Figure 24 Actuator Calibration Screens...

Page 32: ...will be several dampers available as well Which actuators you are calibrating is controlled by the button in the lower right that says either low gates high gates dampers 1 or dampers 2 Different gate...

Page 33: ...ons You will have to log in as the Oliver user Once you have logged in proceed to the Trim Values Screen by pressing the Trim Values button on the bottom right hand corner of the Login Screen as shown...

Page 34: ...axi Cap retrofit there will not be a fan value IV Language Selection The last selection that can be made for the machine is what language the HMI will display in The HMI comes standard with English Po...

Page 35: ...rn on separately This mode is generally used for troubleshooting the machine or in testing when different parts of the machine need to be run separately For the customer it is mainly a diagnostic tool...

Page 36: ...ave any fans shown here and will have dampers instead Most machines do not have automated Gates yet except for a feeder The Vibratory Feeder will be replaced with whatever type of feeder your machine...

Page 37: ...ing the Machine Notice also that there is a button on the screen that says Start This same button is also found on the Main screen and on the other two screens accessible from the Main Settings screen...

Page 38: ...ve faults the deck may not move or move too slowly leading to product stuck on the deck due to the quasi fluidic state of the particles never being reached When the End Raise faults there is still a c...

Page 39: ...he Section on using the Manual Mode for the gravity on instructions for navigating to the Maintenance Screen and diagnosing problems with the machine VII Faulting on Power Cycling the Machine If the g...

Page 40: ...eck button or the Fan button from the Machine Settings Screen These screens are shown in Figure 34 Figure 34 Deprecated Screens These screens are used for those customers that wanted a visual graphic...

Page 41: ...een This is arrived at by starting at the Main Screen and pressing the View Settings button as shown in Figure 35 Figure 35 Going to View Settings Once you click on view settings you will arrive at th...

Page 42: ...ut Cycle 1 and 2 Recipe listed These two recipes are used for cleaning the left over seed or other particles off of a machine From this point on the steps are different depending on what task is being...

Page 43: ...o load the recipe Finally press the View Setting button to return to the Machine Settings screen which will now show the current recipe as the recipe you just loaded and the parameters will match what...

Page 44: ...using on the Machine Settings screen Check to make sure they are the way you want them to be and then click on the Insert NEW button This will take you to the Save Recipe Screen shown in Figure 43 Pre...

Page 45: ...cipe Screen Figure 44 Keyboard for naming recipe Once you have named the recipe what you want it to be then press the Insert New button This will finish saving the recipe and will take you back to the...

Page 46: ...e step 1 Figure 46 Altering a stored recipe step 2 Note if you didn t load the recipe you wanted to change before you played with the parameter settings then go through the section titled Loading a st...

Page 47: ...n arrow keys to select wheat and then use the enter key to highlight the wheat as shown in Figure 47 Selecting Recipe to Delete Figure 48 Highlighting the recipe to delete Then press load to load the...

Page 48: ...47 Figure 49 Are you sure you want to Delete If the recipe name is correct then press yes If not press the cancel button and go through the process again correcting any errors made...

Page 49: ...e the user will need to stop the machine if in Automatic Mode go to the Main Screen and set the Machine to Manual Mode The Main Screen should look like Figure 50 for operating in Manual Mode Figure 50...

Page 50: ...o have to diagnose the faults If the machine has faulted during normal operation it may be possible to simply clear all the faults and to return to Automatic Mode Sometimes a slight power fluctuation...

Page 51: ...of the HMI program Removing the battery will not result in a loss of program If the battery dies the internal clock on the HMI will be affected and there may be some strange results Please consult Ap...

Page 52: ...ntered by pressing the Fan Diag button on the Maintenance Screen See Figure 55 Figure 55 From Maintenance to Fan diagnostics That will bring you to a screen that depending on whether your machine is l...

Page 53: ...the speed is set you can turn the fan on You could also turn Fan1 on then change the speed There is no certain order this has to be done To turn on the fan you use the buttons in the Start and Stop p...

Page 54: ...ng in Figure 59 Fan 1 Faulted Manual Mode Notice the formerly invisible red box below Fan1 The appearance of this red box that says Clear Fault indicates that Fan1 is faulted If there is a fault on th...

Page 55: ...ser to determine if the PLC thinks the deck is moving in the right direction For instance suppose in Automatic Mode the Deck End Raise had been commanded to go to 75 It never reaches the position pres...

Page 56: ...f the deck To start the Deck start by choosing how fast you want it to go This is done by touching the HMI screen with your finger on the blue CMD box below the fan This will open up a keypad for you...

Page 57: ...nning and the buttons will go back to green and will return to their previous wording III Hydraulics The last part of the Deck Diagnostics Screen is the Hydraulics Just as the Deck Shake was controlle...

Page 58: ...e and how to connect the FBD to a remote SCADA are given in the Appendix E Remote Control of the Machine IV The Joystick One layover from the non automated world is the Joystick The Joystick on the FB...

Page 59: ...tilt until the product depth at the high side is 1 3 times that at the low side If the high side is too deep in product decrease the side tilt until the product is the correct depth Note that the adj...

Page 60: ...16Ms 50 75 480 75 50 50 50 25 1060 30Ms 25 50 460 50 25 25 25 10 Maxi Cap Platinum Pre Set Adjustments Model Deck Mesh Deck End Raise Deck Side Tilt Deck Speed Fans 1 2 3 4 5 100 50 25 2400P 16Ms 50...

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