Old School Model Works Lark Construction Manual Download Page 16

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Construction Manual

servos are mounted to thicken the mounting surface for the servo's 

screws. If using standard size servos for the elevator and rudder, you 

may need to stack the TR3's two-high so the servos will clear things that 

might interfere with the servo arms.

Take a bit of time to plan things out, including how you'll run the 

throttle and nose gear steering pushrods.

When mounting the servos to each of the SH's you'll need to cut 

eight 3/4" lengths of the 1/4" square basswood scrap. Make four 

thicker mounting posts by laminating two pieces together then 

sand the ends flat.

Position your aileron 

servo on the inside of 

the aileron hatch so the 

servo arm output shaft is 

centered in the opening.

On the inside of each 

aileron hatch, glue one 

post on each side of the 

servo as shown in the photo.

Note that the left hatch is a mirror 

image of the right hatch.

Now fit the servo hatches into 

position on the bottom of the wing. 

Using the pre-cut holes as a guide, 

drill four 1/16” mounting holes into 

the basswood mounting posts you 

just installed. Harden the wood with 

a bit of thin CA and you can use the 

supplied 2-56 x 3/4” self tapping screws to secure the hatches in 

place. 

Finish the layout of your radio gear by adding the receiver, flight 

pack battery and the switch. We mounted the receiver to the 

tray by using a bit of self-adhesive hook-and-loop (not included). 

The radio's switch should be mounted to the opposite side 

of the muffler (to help keep the goop out of it). Or, for an even 

cleaner installation, it could be installed inside the tank/battery 

compartment - hidden under the hatch - VERY NICE!

Covering

Now it is time to cover the Lark. Remove the powerplant, main 

gear, nosewheel assembly, pushrods, and any other components 

that would get in the way of applying the covering. 

Double check that all surfaces are smooth and ready to cover. Sand 

as necessary, then cover the entire airframe with the covering/finish 

of your choice.

Note that if you’re powering with an electric motor, you’ll need 

to make a hole for the cooling air to escape the bottom of the 

fuselage, near the rear.

When the covering is complete, re-attach all the components you 

removed earlier in this step.

Logos, numbers, etc.

If you want to use graphics similar to the 

ones we used, Old School Model Works 

has teamed up with Callie Graphics as a 

supplier for pre-cut vinyl. They are a very 

well known provider of custom graphics for 

R/C models.

We have supplied them with the artwork 

needed to cut the correct size logos. You can order straight from 

them, choosing the colors that work for you.

Contact Callie Graphics at this link: https://callie-graphics.com or scan 

the QR code.

Note that Callie Graphics is not affiliated with Old School Model 

Works, nor does Old School Model Works generate any income 

from this partnership.

Attach the Control Surfaces

Now is the time to attach all the control surfaces to the airframe, by 

gluing the hinges in position with thin C/A. We've noted suggested 

hinge locations for each of the control surfaces on the plans.

When using the CA hinges, first push a 

pin through on side, at the center of the 

hinge as shown here. This will keep the 

hinge centered as it's pushed into the 

surfaces. When you've got all the hinges 

for a surface in place, then remove the 

pins and glue the hinges.

Make sure that you attach the elevator 

first, and make sure you cut away some 

clearance to allow the elevator joiner to rotate freely and not 

interfere with the fuselage.

When the elevator's in place, then attach the rudder. 

And don't forget the ailerons.

Attach wheels

Use the included 5/32” i.d. wheel collars to hold each wheel (not 

included) on the axles. For a maintenance free installation, file 

a small flat on the axle where the set screw of the wheel collar 

touches. Also use a touch of thread-locking compound to keep the 

screw from loosening over time.

Summary of Contents for Lark

Page 1: ...tteries wheels etc throughout the building process You must correctly install all R C and other components so that the model operates correctly on the ground and in the air Installation shown in the m...

Page 2: ...x 24 balsa 2 BP8 laser cut 3 32 x 4 x 24 balsa 1 BP9 laser cut 3 32 x 4 x 24 balsa 1 BP10 laser cut 3 32 x 4 x 12 balsa 1 BP11P laser cut 1 8 x 4 x 12 balsa 1 BP11S laser cut 1 8 x 4 x 12 balsa 1 BP1...

Page 3: ...tep or two which leaves you a bit puzzled If this happens step back and study the photo s for that step both in this manual and online All photos shown in this manual are of different Lark prototypes...

Page 4: ...erfectly aligned with top and bottom edges of their respective ribs Also the rear edge should be just on the edges of R2A and R4A should be aligned with the rear spar cutouts in each rib n n Step 9 Wi...

Page 5: ...ep 18 Wing Assembly SPACER With the ribs all in place carefully remove the SPACER pieces and then glue ribs R3 R2 and R1 to the spars Make sure you do NOT have any extra glue fouling the holes where t...

Page 6: ...moved flip it over and it s time to remove all the underside tabs that helped hold the ribs in place There s one in the front and one in the back of each rib On ribs R2 R7 these are balsa and easily c...

Page 7: ...ans n n Step 38 Wing Assembly aileron box SH Locate one SH from LP5 This should now fit in the area between the SH1 s you just installed If not lightly sand as necessary to obtain a good fit Note that...

Page 8: ...aligned as shown here n Step 41 Wing Assembly ailerons Locate the two lengths of 5 16 x 1 1 4 tapered balsa sticks These are used as the ailerons Refer to the plan for the correct length then cut one...

Page 9: ...you ve properly aligned and centered it on the S7 ribs n Step 58 Vertical Fin Assembly VF16 Remove the rudder assembly and flip it over Again lightly sand the structure so it s flat Then locate the o...

Page 10: ...lue and then make sure it is properly affixed to the TR1 assembly as shown here n Step 74 Fuse Assembly F4 WH5 Locate F4 from LP2 and the WH5 assembly you made earlier These are both attached towards...

Page 11: ...r as shown here This will guarantee that the alignment of the fuselage doesn t shift as work will now move towards the front of the fuselage n Step 84 Fuse Assembly lite ply box install With the fusel...

Page 12: ...the time to sand the leading edges of the stab and vertical fin as they ll be much easier to do now than after installation Make sure that the leading edges are nicely rounded and you might want to te...

Page 13: ...lf from 3 32 sheeting scrap plenty to choose from the various BP sheets This sheeting should be cross grained and will fit snugly between the fuselage sides resting on the 3 32 square balsa longerons...

Page 14: ...from the fuselage n Step 104 Fuse Assembly magnets Locate the 8 magnets from the hardware bag as you ll use 4 of them in this step and 4 in the next Inside the tank battery area you ll see 4 pre cut...

Page 15: ...up next Here s a couple photos showing sample electric and glow installations Note that these are suggestions only as your power system might vary from our examples Glow power Mounting the engine is...

Page 16: ...all surfaces are smooth and ready to cover Sand as necessary then cover the entire airframe with the covering finish of your choice Note that if you re powering with an electric motor you ll need to...

Page 17: ...throws have been set cut a few pieces of medium silicone fuel tubing or heat shrink tubing to go around each of the clevises This will keep them from opening during flight Preflight Charge both the t...

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