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6

MOU TI G I STRUCTIO S

2.18

Install o-ring on top cap. Apply grease on o-ring 
and thread.
[

00576-02 o-ring

]

[

00146-01 grtast

]

2.19 

Make sure that compression and rebound 
adjusters are fully open before installing top 
cap. 
Use a hex key to open compression and 
rebound adjusters. 
Remove pull-up tool and install top cap to the 
shaft extension. Tighten to 20 Nm.
[

Htx kty 3 mm

]

[

Socktt 14 mm

]

2.20

Remove wrench from spring support.

2.21 

Pull up outer tube. Make sure front fork leg is 
in a fully extended position. Tighten top cap to 
outer tube. Tighten to 10 Nm.
[

 rtnch 46 mm

]

2.22 

Set main spring preload, compression and 
rebound adjusters according to chapter “Setup 
Data”.
Use a hex key for compression and rebound 
adjusters. 
Use a socket for the preload adjuster. 
[

Htx kty 3 mm

]

[

Socktt 14 mm

]

19

Summary of Contents for FKS 503

Page 1: ...roduct wipe off the excessive oil or grease with a cloth 1 Note 1 Before you install this product check the kit contents If anything is missing please contact an hlins dealer Warning Before you instal...

Page 2: ...14 mm Ruler Suspension fluid level hlins tool 01765 03 Shaft extension Wrench Top cap 46 mm hlins tool 01797 07 Seal head Suspension fluid 01309 xx Grease 00146 01 100 g Warning We strongly recommend...

Page 3: ...el barely touches the ground Warning Make sure the vehicle is securely supported so that it will not fall over 1 2 Remove front fender brake calipers speed sensor if present front wheel and front cove...

Page 4: ...ridge according to vehicle service manual 2 7 Remove cartridge from front fork leg Install the hlins cartridge kit Caution The cartridge kit is divided into compression and rebound cartridges Install...

Page 5: ...and Hex key 3 mm 2 13 Pull outer tube up and down 10 15 times to pump out all air from the cartridge 2 14 Remove top cap from front fork leg 2 15 Make sure that shaft assembly and outer tube are in th...

Page 6: ...tool and install top cap to the shaft extension Tighten to 20 Nm Hex key 3 mm Socket 14 mm 2 20 Remove wrench from spring support 2 21 Pull up outer tube Make sure front fork leg is in a fully extend...

Page 7: ...fork legs into the triple clamps at the position recommended in setup data Front leg position See the vehicle service manual for correct procedure and tightening torque 1 Note 1 Measure the front for...

Page 8: ...NG GUIDE Part no MI_FKS503_0 Issued 2017 06 20 Compression 12 clicks Rebound 12 clicks Suspension fluid level 150 mm Front leg position Standard position Suspension fluid 01309 xx Make sure you choose...

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