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15

Spare parts

Pos.

Part No.

Pcs.

Description Type/remarks

1

02338-01

2

Lock nut

2

01050-01

2

Screw

3

00338-59

2

O-ring

4

02306-02

2

Top cap

5

01473-02

2

Circlip

6

00338-53

2

O-ring

7

02321-02

1

Adjustment screw

8

01248-01

2

Spring

9

00884-04

4

Ball

10

02366-12

2

Adjustment rod

11

00338-76

2

O-ring

12

02301-03

2

Needle housing

13

02302-03

2

Guiding sleeve

14

02303-01

2

Sleeve

15

02304-01

2

Hydraulic stop

16

00131-05

2

Circlip

17

01499-02

2

Circlip

18

02305-03

2

Cylinder tube cap

19

02059-01

2

Bushing holder

20

00338-19

2

O-ring

21

00110-01

2

Bushing

22

02340-01

2

Washer

23

02307-01

2

Shaft

24

02063-02

2

Spring

25

00438-31

2

O-ring

26

02356-03

2

Rebound needle

27

02322-01

2

Spring

28

02320-03

2

Piston holder

29

00530-18

8

Shim washer see spec. card,

notes

30

01149-01

6

Wave washer see spec. card,

notes

31

-

Shims

see spec. card,

notes

32

02335-01

2

Rebound piston

33

01447-02

2

Piston ring

34

-

-

Shim

 see spec. card,

rebound

36

-

2

Clamp washersee spec. card,

rebound

37

00153-01

2

Washer

38

00430-05

2

Lock nut

39

01473-02

2

Circlip

40

00338-53

2

O-ring

41

01242-05

2

Adjustment needle

42

01248-01

2

Spring

43

00884-04

4

Ball

44

02054-02

2

End piece

45

00438-02

2

O-ring

46

-

2

Clamp washer see spec. card

compression

47

-

-

Shims

see spec. card

compression

48

02334-01

2

Compression piston

49

00438-03

2

O-ring

50

00530-22

2

Shims

51

01149-01

2

Wave washer

52

00153-01

2

Washer

53

00430-05

2

Nut

1

4

5

7

6

10

11

12

13

14

15
16

17

18

19

20
21

22

23

2
3

9

8

24

25

26
27
28

29
30
31

32

33
34

36
37
38

39
40
41
43

42

44

45

46
47

48

49
50

51
52
53

Summary of Contents for FG 012 GasGas

Page 1: ...1 Owners manual hlins motocross front forks FG 012 GasGas Including Setting up your bike Fine tuning Service the fork General handling set up Technical info Spare parts tools...

Page 2: ...garding proper installation procedures contact an hlins dealer or other qualified person 3 The vehicle service manual must be referred to when installing the hlins front fork hlins products are subjec...

Page 3: ...an any other brand over 80 titles A well equipped network of author ised hlins service centres around the world with specially trained me chanics can help you with person ally tuned settings service r...

Page 4: ...ou some ba sic guidelines how to set up your bike with your new hlins front fork However remember that the front fork is just one part of your motorcy cle and to get the fork to work prop erly the who...

Page 5: ...experience excessive bottoming or that the bike feels much tostiffandsuspensiontravelisnotfully used harder softerthannormalsprings may be needed for the track you are testing on Consult your hlins de...

Page 6: ...vement go back to what you started with and double check to be sure Payattentiontochangesincon ditions like tires temperatures etc In general compression damping changes should be used to influence th...

Page 7: ...e compression damping Decrease the spring preload Clean the oil seals and scrapers Use hlins grease 148 01 for regreasing F Canhandlethefirstinaseriesofbumps but feels hard after a few more bumps Fron...

Page 8: ...screw the top cap use a 24 mm wrench 2 Put a box under the front wheel so that the springs are visible Remove the top cap from the damper rod extender Use a 16 and 24 mm wrench Remove the spring suppo...

Page 9: ...ort the preload washer and the spring For free spring length see technical information on page 13 7 NOTE Closing the compression and the rebound valves will keep the damper rod extended making it easi...

Page 10: ...gs are located The first bushings is located at the bottom end of the outer leg the sec ond approximately 150 mm further up the leg Between them is a sleeve to main tain the distance 12 Use the specia...

Page 11: ...rder on the bench Inspect all parts for wear and damage replace if necessary Clean all parts thoroughly Assemble the compression valve Assembling 16 Apply a thin layer of hlins green grease 148 01 on...

Page 12: ...topcapandthelocknut Tighten the top cap and the lock nut against each other use a 16 and 24 mm wrench Fit the fork legs on the motorcycle For tightening torques please see your bike s work shop manual...

Page 13: ...evel See mounting instruction for recommended oil level Adjustment range 90 130 mm CAUTION Use only hlins high performance front fork fluid No 5 1305 01 Loctite glue 542 for fork bottom thread and car...

Page 14: ...9 02021 01 4 Bushing lower 10 02325 01 2 Sleeve 11 02332 03 2 Cover Sticker hlins 12 01552 01 2 Washer 13 02336 01 2 Seal 14 02015 01 2 Circlip 15 02014 01 2 Scraper 17 02339 01 2 Cylinder tube cartri...

Page 15: ...27 02322 01 2 Spring 28 02320 03 2 Piston holder 29 00530 18 8 Shim washer see spec card notes 30 01149 01 6 Wave washer see spec card notes 31 Shims see spec card notes 32 02335 01 2 Rebound piston...

Page 16: ...ex More info www ohlins com The ultimate suspension site Find out everything about your suspension Download mounting instructions manuals and brochures And a lot more hlins Racing AB Box 722 S 194 27...

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