Ohlins CANNONDALE FG 9910 Owner'S Manual Download | Manualshive

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Owners manual

Öhlins motocross front forks FG 9910 Cannondale

Traction, handling,
comfort and safety

Including:

Setting up
your bike

Fine-tuning

Service
the fork

Trouble
shooting

Technical
info

Spare parts
& tools

1
2
3
...
»

Summary of Contents for CANNONDALE FG 9910

Page 1: ...ers manual hlins motocross front forks FG 9910 Cannondale Traction handling comfort and safety Including Setting up your bike Fine tuning Service the fork Trouble shooting Technical info Spare parts t...

Page 2: ...ortant information concerning safety is distinguished in this manual by the following notations The Safety alert symbol means Caution Your safety is involved WARNING Failure to follow warning instruct...

Page 3: ...uccessful cooperation with the World Championship winning works motocross teams Spring rates and damping forces are developed just for your bike The design and the settings are conse quently the resul...

Page 4: ...ring preload is adjusted with washers and optional springs are available Preload adjustment 2 The rebound adjuster at the top of the fork leg Rebound adjuster Mounting instructions WARNING 1 It is adv...

Page 5: ...the two measure ments should be 100 10 mm CAUTION Do not try to alter ride height by alter ing the spring preload A new spring is needed D A stiffer spring is needed if the difference is more than 110...

Page 6: ...ters should normally not be adjusted in steps of more than 2 clicks at a time and not outside the usable click range When you think you have made an improvement go back to what you started with and do...

Page 7: ...mping Decrease the spring preload Clean the oil seals and scrapers Use hlins grease 148 01 for regreasing F Can handle the first in a series of bumps but feels hard after a few more bumps Frontal grip...

Page 8: ...p cap Unscrew the top cap use a 24 mm wrench a b Put a box under the front wheel so that the springs are visible Loosen the top cap from damper rod extender and re move it Remove the spring support In...

Page 9: ...pport the preload washer and the spring For free spring length see tech nical information on page 13 NOTE Closing the compression and the rebound valves will keep the damper rod extended making it eas...

Page 10: ...er leg where the bush ings are located The first bushing is located at the bottom end of the outer leg the second approximately 150 mm further up the leg Between them is a sleeve to maintain the dista...

Page 11: ...der on the bench Inspect all parts for wear and damage replace if necessary Clean all parts thoroughly Assemble the compression valve Assembling Apply a thin layer of hlins green grease 148 01 on the...

Page 12: ...fork top cap and the lock nut Tighten the top cap and the lock nut against each other use a 16 and 24 mm wrench Fit the fork legs on the motor cycle For tightening torques please see your bike s work...

Page 13: ...ommended oil level Adjustment range 90 130 mm CAUTION Use only hlins high performance front fork fluid No 5 1305 01 Loctite glue 542 for fork bottom thread and cartridge top lid Tighten torque Triple...

Page 14: ...Sticker 11 00329 02 2 Circlip 12 02021 01 2 Bush 13 02325 01 2 Sleeve 14 02021 01 2 Bush 15 01552 01 2 Washer 16 02336 01 2 Seal 17 02015 01 2 Circlip 18 02014 01 2 Scraper 19 02339 01 2 Cylinder tube...

Page 15: ...2 Spring 28 02320 03 2 Piston holder 29 Shims see spec card 30 01149 01 2 Wave washer see spec card 31 00530 22 2 Shims 32 02335 01 2 Rebound piston 33 01447 02 2 Piston ring 34 Shims see spec card re...

Page 16: ...eknisk Illustration AB OM motocross front fork 99 12 400 ex hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 fax 46 8 590 025 80 E mail info ohlins se Traction handling com...

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