Ohlins 07235-01A5L.p65 Owner'S Manual Download Page 2

2

Safety signals

Important information concerning safety is
distinguished in this manual by the
following notations:

The Safety alert symbol means:
Caution!  Your safety is involved.

WARNING!

Failure to follow warning instructions
could result in 

severe or fatal injury

to anyone working with, inspecting or
using the suspension, or to bystanders.

CAUTION!

Caution indicates that special pre-
cautions must be taken to avoid dam-
age to the suspension.

NOTE!

This indicates information that is of
importance with regard to procedures.

Introduction

All of Öhlins advanced suspension products are
adepted to the brand and model. This means that
length, travel springaction and damping charac-
teristics, are tested individually just for the vehi-
cle that you have decided to fit with Öhlins sus-
pension.

Before installation

Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.

Similarly, the warranty will become null and void

if the instructions are not adhered to.

© Öhlins Racing AB.

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Öhlins Racing AB is prohibited.

Printed in Sweden.

WARNING!

1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.

2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.

3. The vehicle service manual must be
referred to when installing the Öhlins shock
absorber

NOTE!

Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen-
sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.

Contents

Saftey signals ................................................ 2
Tuning the suspension ................................... 3
Design ........................................................... 3
Function ........................................................ 4

Compression damping ................................ 4
Rebound damping ....................................... 4

Settings ......................................................... 5
Preload adjustment ....................................... 6
Setting the damping ...................................... 7
Setting your vehicle: ...................................... 7

Start with rebound damping ........................ 8
Compression damping ................................ 8

Inspection and maintenance ......................... 9

Summary of Contents for 07235-01A5L.p65

Page 1: ...V...

Page 2: ...ermission of hlins Racing AB is prohibited Printed in Sweden WARNING 1 Installing a shock absorber that is not approved by the vehicle manufacturer may affect the stability of your vehicle hlins Racin...

Page 3: ...vehicles drivers and ranges of use All of the shock absorbers equipped with springs have adjustable preloading of the spring action The more advanced models permit individual adjust ment of compressi...

Page 4: ...n By altering the size of the shims stack ie number thickness diameter Fig 8 the characteristicsofthedampingactioncanbevaried this shall only be done by hlins authorized service workshops Compression...

Page 5: ...SPRING PRELOAD is when you adjust the spring to match your body weight and weight of your equipment 2 COMPRESSION DAMPING controls how fast the shock absorber compresses when you hit a bump 3 REBOUND...

Page 6: ...change may be needed to receive correct spring preload Rear end 1 Lift the rear wheels up off the ground 2 With the wheels off the ground measure the dis tance from the top center of the rear axle to...

Page 7: ...0 steps Compression damping is set with a knob or a screw on top of the external reservoir Fig 13 This can be adjusted in about 25 steps NOTE When making new adjustments it is easiest to go fully clos...

Page 8: ...ing surface then the compression damping must be reduced Turn anticlockwise 4 steps Test run and make any necessary correction to two steps When you have sufficient feel of the vehicle then you can ma...

Page 9: ...nd for external damages 4 Check the external reservoir for damages that canrestrictthefloatingpistonfrommovingfreely 5 Excessive wear of rubber components 6 Fastening to the vehicle Preventive mainten...

Page 10: ...C 46HRCS 46HRCL 46HRCLS 46PRCW 46PRC 46PRCL 46PRCLB 46PRCS 46PRCS 46PRCLS 46PRCLS 46PRCQ Vertical Horizontal Vertical Horizontal 46ER DR 46ERS DRS 46DRLS Product guide New 36E 36D 36K 36P 36PR 36PRCL...

Page 11: ...ster wheel on the piston shaft above the end eye S Hose mounted hydraulic spring preload adjuster Adjuster wheel on the hose B Integrated hydraulic spring preload adjuster Adjuster wheel on the adjust...

Page 12: ...12 Notes 07235 01 Issued 01 06 21 600 ex hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 fax 46 8 590 025 80 E mail info ohlins se www ohlins com...

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