Ohkura EC5500R Instruction Manual Download Page 6 | Manualshive

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Ohkura EC5500R Instruction Manual Download Page 6

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5

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Chapter 1 When Product Arrives

1.1 Checking the Accessories

When this product arrives, please check on the accessories and
appearance and check that there is no lacking parts or damages. If you
find any inappropriate parts, inform our dealer where you purchased the
instrument or our sales representative.
This instrument has the following accessories:

Mounting fixture (2)

Instruction manual

Unit seal (separately sold)

(this document)

1.2 Checking the Type

① ②

③

⑤ ⑥

⑥

Special

①

1st output

④

Expansion options

⑤

2nd output

②

Number of output

③

Built-in options

output points

ARCNET

®

is a registered trademark of the U.S. DATAPOINT.

1 Relay
2 SSR drive
3

4

5 4 to 20mA
6 0 to 5mA
7

8 Multi output

0 No

Z Yes

0 No
1 Relay
2 SSR drive
3

4

5 4 to 20mA
6 0 to 5mA

0 2
1 4 (optional)

0 No
2 Isolated remote SP
5 AO
6 AO, Isolated remote SP

0

No

1

ＡＲＣＮＥＴ

®

2

Servo drive

3

ARCNET

®

Servo drive

EC550

□

R

□□

□

□□

[Caution]

When the number of contact output points (standard), contacts DO3 and
DO4 are not output. However, the functions are available and similar
setup to DO1 and 2 is possible. The condition can be checked by
alarm/event display lamp.

④

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...
4
5
6
7
8
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Summary of Contents for EC5500R

Page 1: ...EC5500R Digital Indicating Controller Instruction Manual WXPEC5500R01E JLY 2005 1st edition All Rights Reserved Copyright 2005 Ohkura Electric Co Ltd DRAFT ...

Page 2: ...ding before operating the instrument Indicate Caution for electric shock It is described at points where electric shock may occur if instruction is neglected To ensure safety in handling the instrument please be sure to observe the following warnings cautions as well as the precautions in this manual Warning To prevent an electric shock be sure to disconnect this instrument from the main power sup...

Page 3: ...ve 6 It is forbidden to reprint or copy all or part of this instruction manual without permission It is prohibited to remove or disassemble the unit printed circuit board etc by anyone except our service personnel and persons with our approval To dispose of this instrument consign to the special agent as an industrial waste 1 Clean the surface of this instrument with a dry cloth 2 Do not use organ...

Page 4: ...00R01E Describes the general information on EC5500R including installation wiring operation and functions ２ RS 232C RS 422A RS 485 Interface Instruction Manual WXPEC5500R02E Describes the setup communication protocol etc for using communication ３ AO Isolated Remote SP Instruction Manual WXPEC5500R03E Describes AO isolated remote SP wiring setup and functions ４ Expansion Interface Servo Drive Outpu...

Page 5: ... of Items 31 7 1 Operation Screen 31 7 2 Parameter Screen 32 7 3 Setup Screen 33 Chapter 8 Operation 38 8 1 Control Method 38 8 2 Automatic Control AUTO and Manual Control MAN 38 8 2 1 SP Output Display Switching 38 8 2 2 AUTO MAN Switching 39 8 2 3 Setting Output Value at MAN 39 8 3 SP 40 8 3 1 Normal SP and Multi SP 40 8 3 2 Multi SP Setting Switching and Ramping 40 8 3 3 PV Start 41 8 3 4 Anti ...

Page 6: ...the Type Special 1st output Expansion options 2nd output Number of output Built in options output points ARCNET is a registered trademark of the U S DATAPOINT 1 Relay 2 SSR drive 3 4 5 4 to 20mA 6 0 to 5mA 7 8 Multi output 0 No Z Yes 0 No 1 Relay 2 SSR drive 3 4 5 4 to 20mA 6 0 to 5mA 0 2 1 4 optional 0 No 2 Isolated remote SP 5 AO 6 AO Isolated remote SP 0 No 1 ＡＲＣＮＥＴ 2 Servo drive 3 ARCNET Servo...

Page 7: ...the alphabets indicated by them are shown in table below Display character Alphabet ＡＢＣＤＥＦＧＨＩＪＫＬ Display character Alphabet ＭＮＯＰＱＲＳＴＵＶＷ Reference Protective sheet Protective sheet is attached on the front face of this instrument for surface protection It will use the instrument remove this sheet ...

Page 8: ...with corrosive gas Locations with vibration or impact or strong noise Locations with direct sunlight or wind and rain water is splashed Locations with direct wind on the back terminal Locations near flammable objects Attach within 30 degrees Attach within 30 degrees Instrument front Caution Fix with the fixture tightening torque of 15N cm or smaller Attach horizontally and upward angle or 30 degre...

Page 9: ...ommunication cable separately sold 2 Optional DI cable separately sold 3 RS 232C RS 422A RS 485 1 Communication module ZE7101A0 110 ZE7101B0408 2 Communication cable HMSU2255 B02 WMSU0075A 01 WMSU0075A 02 3 DI cable HMSU2695A01 1m HMSU2695A02 5m Separately sold products Type ９６９６１１３７４１００ Approx 175 Panel thickness 10Max ４８２２７５９６８９５ Panel ４４８４１０９０１０２Ｍ４０５０ ...

Page 10: ...hielded wire and set the signal line input AO communication etc as far away as possible from the power line Use the specified compensating lead wire for thermocouple input Lifetime may be shortened if frequently operated for relay contact output Use auxiliary relay Attach circuit breaker switch etc on power supply wiring for safety and clearly label that it is the power supply switch for this inst...

Page 11: ... instruction manual HXPZE7101B04E Alarm output ＡＬＭ Connection Load 250VAC 0 5A resistive load ４３２１ Grounding Type D grounding Protective grounding Power supply 100 to 240VA 50 60Hz 40 39 38 Current 4 to 20mA DC Max 600Ω 0 to 5mA DC Max 2kΩ SSR drive 0 15V DC Max 20mA Relay 250V AC 3A Max resistive load Remote SP Optional Analog retransmission optional Load 4 to 20mA or 0 to 20mA output 1 to 5V ...

Page 12: ...lector ZE3301 This selector is equipped with external contacts binary contacts for selecting the multi SP SP1 to 8 and decimal contact for customers independently ＢＡ８４２１ COM ８７８６４５２４１３Ｃ２１Ｃ Spare contacts for customers Corresponds to the switch number on surface and between terminal C and each of 1 to 8 is closed Controller back face connectors Multi setpoint selector back face te...

Page 13: ...een Display multi SP No at SP display output No at output display or the characters that indicate item Chapter 6 7 No Lamp Function Reference ALM １ 4 Blink during alarm occurrence or when the function assigned to each of DO １４ is executed Sec 5 6 3 9 1 OUT Light up at the brightness depending on the output value The light goes off at output 0 MAN Light up at ＭＡＮ manual control Blink while the key...

Page 14: ...l display is displayed at turning on the power auto restoration returning from Parameter or Setup screen to Operation screen Reference What is Auto restoration It is the function to return to normal display when no key or dial operation is made for more than 1 minute Reference Relationship between the operation of each screen and displayed information is shown in Chapter 6 Operation Guidance In ad...

Page 15: ... upper display is n n is a group number of 1 to 13 or or Setup screen upper display is n n is a group number of 1 to 13 or is displayed the group can be changed by the dial as well When the dial is turned clockwise the group changes in the same direction as the key and in the opposite direction as the key when it is turned counterclockwise Pressing the key when the item in a group is displayed wil...

Page 16: ...ial The desired value is set using the key or dial The value is registered by pressing the key The value blinking stops and the display returns to usual display 5 3 2 Character Data Turning ON automatic turning is used as an example The decimal point on the 4th digit blinks when the key is pressed or the dial is turned for 1 click indicating that change is enabled Desired data character is selecte...

Page 17: ...up screen 2 Use of square root All data on Operation screen all data on Parameter screen except PA2 and PA12 sensor correction scaling PV error upper and lower limit 3 Scaling when input is TC or RTD SP SP No bias emergency SP and PA1 on Parameter screen and sensor correction 3 Scaling when input is mV V mA SP SP No bias emergency SP up down rate all data in CONT group on Operation screen except c...

Page 18: ... Fe 0 to 1820 0 to 1760 0 to 1200 0 to 1760 200 to 1370 0 to 600 199 9 to 300 0 199 9 to 700 0 199 9 to 900 0 199 9 to 400 0 199 9 to 400 0 0 to 2320 0 to 1300 0 to 1880 0 to 1390 199 9 to 400 0 199 9 to 900 0 0 0 to 300 0K JPt 100 199 9 to 650 0 199 9 to 300 0 150 0 to 150 0 Caution Data initialization by All Reset All Reset maintains the following items and initializes all other items Group Main...

Page 19: ...e of multi SP to Used on Operation screen Not used Set the multi SP SP 0 Set the multi PID and MR for PD control It can be calculated automatically by automatic tuning or Self tuning for PID control only Manual setting PA3 to PA10 corresponds to from PID1 to 8 or on Operation screen only PID and MR in execution P 2 0 I 3 00 min D 0 00 min MR 50 Set the up down rate 1 OFF 0 Switch the multi SP 1 on...

Page 20: ...ions in the table below are those for no pause alarm and 0 hysteresis width and 0 ON delay time pause alarm hysteresis width ON delay time Section 9 1 Type Function alarm occurrence condition Deviation high alarm When deviation SP PV alarm setting value Deviation low alarm When deviation SP PV alarm setting value Deviation absolute value alarm When deviation SP PV alarm setting value PV high alarm...

Page 21: ...SU5 SP No switching Switch the SP remote local switching to SP remote 2 on Operation screen SP local ２ Relationship between setting and action for and Section 8 6 page 43 5 6 6 Profiling Control This is the operation when it is used as master controller on profiling control In case of using as a slave controller set the items shown in Section 5 6 5 Remote SP Order Item Screen group Factory setting...

Page 22: ... MAN are possible even under key lock All other functions are subject for key lock Key lock type setting key lock unlock switching AUTO MAN switching output setting for MAN normal SP setting multi SP setting and multi SP No switching are possible even under key lock All other functions are subject for key lock Those setting on Setup screen except for key lock type settings are subjected All other ...

Page 23: ... table below depending on the control status during AUTO operation Furthermore normal display is the 1st output display during MAN operation Control status Lower display at normal display at power startup Normal SP display Multi SP display Normal SP control Normal SP Blank on SP No display Multi SP No display blinks however it is not displayed for factory setting since multi SP is disabled Ramping...

Page 24: ...t is switched as SP display output display SP display every time the key is pressed For dual output it is switched as SP display 1st output display 2nd output display SP display in a similar fashion key is also used for AUTO MAN switching SP output display switching Section 8 2 1 AUTO MAN switching Section 8 2 2 6 n indicates the heater No that is set up with heater address among No 1 to 3 Display...

Page 25: ... when multi SP is used 17 Displayed only for dual output 16 16 16 ｎ Anti overshoot Reference Settings and functions For setting details and functions refer to Chapter 7 Details setting range and Chapters 8 and 9 Functions Control direct reverse action Communication address Dead band coefficient Control R S Use of Multi SP Tuning Execution SP No Up rate Down rate Execution D Execution MR 2nd output...

Page 26: ...steresis width Alarm hold Alarm value setting ｎ Function detail ｎ Heater alarm judgment lower temperature ｎ Heater high alarm specified temperature ｎｎ Heater resistance high alarm value Heater high resistance high alarm value 4 1 DO function selection detail setting for is displayed on upper display 2 Displayed only when DO function selection is alarm other than SP alarm 3 Displayed only for No s...

Page 27: ...istance high high alarm value use of No 3 heater pause alarm 5 Displayed when 1st output is PID or PD control 6 Displayed when 1st output is PID control 7 Displayed when 1st output is PD control 8 Display PID No 1 8 as Multi Pn In Dn MR n 1 to 8 indicate PID and manual reset corresponding to multi SP No n n 1 to 8 9 Displayed only when 2nd output is PID or PD control 10 Displayed only when gapped ...

Page 28: ...ulti output Cycle time Control direct reverse action Preset value Use of Preset Profiling DI function selection DO function selection Square root Reference junction compensation Decimal point First order lag Moving average Control mode Output hys teresis width 1 Displayed only when the input type is TC 2 Displayed only when the input type is mV other than 10 0 to 10 0mV V mA 3 Displayed only when ...

Page 29: ... ON OFF control 11 Displayed only when 1st output or 2nd output is not ON OFF control 12 Displayed only when 1st output is not ON OFF control and has remote SP or expansion I F 13 Displayed only when 1st output is not ON OFF control 14 Displayed only when there is isolated remote SP or expansion I F 15 Displayed only when there is isolated remote SP 16 Displayed only when there is isolated remote ...

Page 30: ...ervo output 19 Displayed only when there is expansion I F 20 Displayed only when local address is not 0 21 Displayed only when there are both isolated remote SP and expansion I F 22 Displayed only when master slave is set to master 23 Displayed only when master slave is set to master n is slave No and displayed by key in order of No 1 2 and 3 Local address Voltage scale Dead band Closed calibratio...

Page 31: ...0R04E for and Pass number Not used 24 Displayed only when local address is not 0 25 Displayed only for heater Nos when heater address is not 0 24 25 n is heater No and the No from No 1 to 3 at which heater address is set up is displayed Display in order of No 1 2 and 2 with key No 1 heater address No 1 heater high alarm function selection No 1 current scale No 2 heater address No 2 heater high ala...

Page 32: ...only Alarm hold No hold Holding Hold cancelled Key lock Key unlock Key lock Tuning Normal or Automatic tuning Self tuning 2nd output automatic tuning Execution P Execution proportional band 0 1 to 999 9 2 0 Execution I Execution integration time 0 01 to 99 99 min 3 00 Execution D Execution differential time 0 00 to 20 00 min 0 00 Execution MＲ Execution manual reset 0 to 100 50 2nd output Ｐ 2nd out...

Page 33: ... 0 to scaling width Deviation low alarm scaling range to 0 Deviation absolute value alarm 0 to scaling width DO function selection data 1 1570 2 1570 3 1570 4 None Use of pause alarm ｎ Use of pause alarm function Not used Used Alarm hysteresis width ｎ Alarm hysteresis width 0 to scaling width 0 Alarm delay time ｎ Alarm ON delay time 0 to 600 sec 0 Alarm hold ｎ Use of alarm hold Not used Used PA2 h...

Page 34: ... 0 to 100 50 PA11 Output limit Output upper limit 1st output upper limit lower limit to 100 100 Output lower limit 1st output lower limit 0 to upper limit 0 2nd output upper limit 2nd output upper limit 2nd output lower limit to 100 100 2nd output lower limit 2nd output lower limit 0 to 2nd output upper limit 0 PA12 PV start PV start Disabled Enabled PA13 Gapped control Gap gain 0 01 to 0 50 0 01 ...

Page 35: ...ay Control mode PID control both outputs for dual output PD control both outputs for dual output ON OFF both outputs for dual output PID for 1st output ON OFF control for 2nd output ON OFF for 1st output PID control for 2nd output Control direct reverse action Control action Reverse action Direct action Gapped control Disabled Enabled Cycle time ｎ Output cycle time 1 to 120 sec Cycle type Output O...

Page 36: ...tact ON at control STOP SU4 DI functions n DI No n 1 to 4 DI function selection n SP No switching or PID No switching follows the setting for SP No PID No selection n AUTO MAN switching MAN with contact ON n SP remote local switching SP remote with contact ON n STOP control STOP with contact ON All 4 points SP No PID No selection DI functions while remote SP is in execution SP No PID No SU5 Key lo...

Page 37: ...5 to 10 0 1 0 Servo status during operation Automatic calibration start Closed calibration A D count value at automatic calibration Close zero Open calibration A D count value for automatic calibration Open span Calibration completion Automatic calibration normal completion Error occurrence Operation start SU10 Expansion I F n Slave No n 1 to 3 Function details Expansion Interface Servo Drive Outp...

Page 38: ...high alarm function selection 0 to 4 0 None 1 to 4 correspond to DO numbers 0 Heater change rate alarm function selection ｎ Heater resistance change rate alarm function selection 0 to 4 0 None 1 to 4 correspond to DO numbers 0 Heater temperature high alarm function selection ｎ Heater temperature high alarm function selection 0 to 4 0 None 1 to 4 correspond to DO numbers 0 Heater break alarm functi...

Page 39: ...rmore PV is always displayed on the upper display 1 Single output type Every time key is pressed display of and alternate with each other At AUTO At Man Lower display SP No display MAN lamp Lower display SP No display MAN lamp Out put value Blinks Out put value ON SP Blank at normal SP execution or multi SP No at multi SP execution OFF SP Blank at normal SP execution or multi SP No at multi SP exe...

Page 40: ...on and to 0 when it is turned to DOWN direction Caution Caution during MAN operation Please note that the value is immediately outputted when the dial is turned while the output value is displayed Caution For dual output it is only 1st output that switches to bump less at MAN to AUTO switching 2nd output is not changed to bump less However 2nd output switches to bump less if 1st output is ON OFF c...

Page 41: ...ng Section 8 6 of this chapter The action when multi SP is switched varies as shown in the table below by the setting for up down rate During SP ramping the decimal point on SP No display blinks for each display of normal SP multi SP bias emergency SP multi SP switching up down rate and output Multi SP switching Rate setting Action Up rate is not equal to OFF SP ramping is executed to the new mult...

Page 42: ... overshoot near the target SP It functions only when the control mode is single output type and PID control 8 4 Automatic Tuning Output is changed as 0 100 lower output limit upper output limit for current output to measure the process property from the change in process variable Tuning is started by selecting subjecting 1st output in dual output or subjecting 2nd output in dual output is selected...

Page 43: ...key or external communication during Self tuning the set PID may be overwritten by the tuning result depending on the control status Caution Self tuning can be executed for single output type with PID control reverse action no square root and except the master controller of profiling control In addition TUNE lamp goes OFF during MAN and control STOP even when Self tuning is ON and Self tuning is n...

Page 44: ...es ponding to SP is auto matically selected from PID No 1 to 8 SP No switching No No setting External DI contact Normal SP Normal PID Multi SP PID corres ponding to SP No Yes Remote SP 2 SP remote PID No switching No No setting Disabled Normal SP PID for the No selected in DI Multi SP execution disabled SP local Surface key or external com muni cation Normal SP Normal PID Multi SP PID corres pondi...

Page 45: ... During ramping Ramping is started again from the start SP when PV start is not enabled and from the PV at power restoration when PV start is enabled Control method at power restoration Use of preset Output at power restoration Not used AUTO status is maintained and output becomes the output lower limit At AUTO Used It is switched to MAN and the output becomes the preset value Output At MAN The va...

Page 46: ...not occurred The figure below shows an example of PV alarm 9 1 2 Hysteresis Width This is the function to continue alarm occurrence in the range of setting hysteresis width when it shifts from alarm range to normal range It does not function for shift from normal range to alarm range High alarm value Low alarm value Time PV Turn on the power PV SP change Normal range Low alarm occurrence High alar...

Page 47: ...e 9 3 Input Functions 9 3 1 Scaling 1 When input is TC RTD The upper and lower limit values for scaling function as setting limits For example when scaling is executed for 0 to 1200 with input range of 200 to 1370 setting less than 0 or higher than 1200 cannot be given 2 When input is mV V mA PV and SP display for input can be set optionally in the range of 1999 to 9999 Old output limit width New ...

Page 48: ...that added the sensor correction value to the input signal after linearization 9 4 Control RUN STOP PV display blinks and the preset value is outputted compulsorily when it is changed to Control STOP from surface key external communication or DI contact PV display blinking stops and control is started from the preset value when it is changed back to control RUN 9 5 ON OFF Control Hysteresis Width ...

Page 49: ...n or remote SP function of expansion I F digital value reception PV SP PID computing Output limit 0 to 100 is converted to 7 conversion Master controller Slave controller External SP Bias PV ＳＰ Control computing Output computing Output Tracking REM For isolated remote SP AO Isolated Remote SP Instruction Manual WXPEC5500R03E For expansion I F Expansion Interface Servo Drive Output Instruction Manu...

Page 50: ...used However if both heating and cooling are ON OFF control deviation SP PV value is used instead of PID computing result The PID value to be used is selected automatically from PID computing results Heating PID is used when PID computing result 50 Cooling PID is used when PID computing result 50 Dead band functions centering on 50 of PID computing result or 0 deviation when both outputs have ON O...

Page 51: ...esult 50 Hysteresis width for heating 2 ON OFF for 1st output PID control for 2nd output Dead band 100 100 100 0 0 0 Heating output Cooling output PID operation result Heating cooling output 50 Hysteresis width for cooling 3 PID for 1st output ON OFF control for 2nd output SP Cooling output Heating cooling output Dead band 100 100 100 0 100 0 Heating output Deviation 0 Hysteresis width for cooling...

Page 52: ...bort it Multi SP switching cannot be executed from the surface key SP remote is enabled Switch SP remote local to local PV displays or Input exceeds the PV error upper and lower limit value Check the input wiring If wiring is correct check the PV error upper and lower limit value settings is displayed 1 There is failure in input circuit If the same phenomenon is seen even when input terminal is sh...

Page 53: ...ased the instrument or our sales representative Restriction by output limit MAN operation automatic tuning being executed control STOP etc Remove each cause Output is not transmitted Error display by self diagnosis or PV has or display Remove each cause PV does not match SP Insufficient heater POWER restriction by output limit inappropriate manual reset value for PD control etc Remove each cause C...

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Page 56: ...injuku 169 0075 TEL 03 3368 6031 FAX 03 3368 6127 Nagoya Office Kosho building 1 27 31 Aoi Nakaku Nagoya city 460 0006 TEL 052 935 5837 FAX 052 935 3498 Kushu Office Hakatamurayama building 2 7 Nakagofuku cho Hakata ku Fukuoka city 812 0035 TEL 092 263 8303 FAX 092 282 8468 Tohoku Suboffice 1 10 26 103 Nakata Taihaku ku Sendai city 981 1104 TEL 022 306 5480 FAX 022 306 5490 For questions about thi...

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