7
ASSEMBLY OF THE REAR SHOCK ONTO SHOCK STAY
18
40643
Shock Cap
Washer
40643
Shock Cap
Washer
3mm
Nylon Nut
3x8mm
Washer
3x12mm
Hex Screw
Step 1
Step 2
ASSEMBLY OF THE TWO SPEED GEARS
19
Step 3
35225
1st Spur Gear
Holder
(One-Way)
35248
1st Spur Gear
(48T)
35228
Alum. Nut
35230
8x12mm
Flange
Ball Bearing
40112
2-Speed Shaft
35235
Clutch shoe
Carrier
5x5mm
Set Screw
.....x2
.....x1
94036
M5x5mm
Set Screw
35230
8x12mm
Flange Ball Bearing
35219
Alum. Nut
Clockwise
35244
2nd Spur Gear
(44T)
35234
2nd Spur Gear
Clutch Bell
*Put the clutch shoe carrier to the edge of the groove
on the shaft.
NO.1
BAG
94041
3mm
Nylon Nut
3x8mm
Washer
.....x2
.....x2
.....x2
Anti-Clockwise
NO.7
BAG
94004
3x12mm
Hex Screw
.....x2
Step 1
Step 2
20
35236
Clutch
Shoe
35237
4mm Ball
ASSEMBLY OF THE TWO SPEED TRANSMISSION
36053
8x16x5mm
Ball Bearing
94036
5X5mm
Set Screw
.....x2
5X5mm
Set Screw
36053
8x16x5mm
Ball Bearing
35237
6X6mm
Set Screw
35237
4mm Ball
35237
6X6mm
Set Screw
.....x2
.....x2
94041
3mm
Nylon Nut
3mm
Nylon Nut
5X4mm
Set Screw
3mm
Nylon Nut
40120
Brake
Cap Joint
40120
Brake
Cap Joint
1st Gear
Assembly
2nd Gear
Assembly
.....x2
35237
4mm Ball
35237
Spring
35237
Spring
35237
6X6mm
Set Screw
NO.7
BAG
3x15mm
Hex Screw
35236
Clutch
Shoe
3x15mm
Hex Screw
94005
3x16mm
Hex Screw
.....x2
c
w
S
re
Ce
en
t
m
S
r w
c e
Ce
me
nt
Scre
w
Ce
m
e
nt
Assembly of the right and left hand side
are the same.
* Push the flange ballbearing
into clutch bell.
*Screw the 3x15mm screw into
the bottom and back off 5 turns.
3x15mm
Screw
3x15mm
Screw
* Place the set screw in
the "D" cut.
Do Not
Over Tighten
*Take the shock cap washer
from shock plastic tree.
Rotate
Direction
Rotate
Direction
Ensure
Free
Movement
Ensure
Free
Movement
Summary of Contents for DM-ONE PRO TOURING X-SIZE NITRO SEDAN
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