Oerlikon Leybold Vacuum Sogevac SV300 B Operating Instructions Manual Download Page 1

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Part Numbers

960 700 to 960 703

960 706 to 960 708

960 711 to 960 713

960 716 to 960 718

Sogevac SV300 B

Single-stage, oil-sealed

Rotary Vane Pump

Operating Instructions GA02330_002_06

Document 300270042/002/06

Summary of Contents for Sogevac SV300 B

Page 1: ... Numbers 960 700 to 960 703 960 706 to 960 708 960 711 to 960 713 960 716 to 960 718 Sogevac SV300 B Single stage oil sealed Rotary Vane Pump Operating Instructions GA02330_002_06 Document 300270042 002 06 ...

Page 2: ...Shutdown 21 2 7 Pump ultimate pressure 21 3 Maintenance 22 3 1 Maintenance schedule 22 3 2 Checking the oil 23 3 3 Oil change Replacing the Oil Filter 24 3 4 Cleaning the dirt trap 25 3 5 Checking the anti suckback valve 25 3 6 Cleaning the gas ballast intake filter 26 3 7 Disassembly of electrical motor 26 3 8 Radiator cleaning 26 3 9 Exhaust filter exchange 26 3 10 Heat exchanger cleaning 27 4 T...

Page 3: ...p cannot start If the pump has pumped hazardous gases it will be absolutely necessary to determine the nature of the hazard involved and take the appropriate safety precautions Observe all safety regulations Take adequate safety precautions prior to opening the intake or exhaust port If you send a pump to Oerlikon Leybold Vacuum indicate whether the pump is free of substances damaging to health or...

Page 4: ...t gas is thus reduced below the visibility threshold over 99 entrapment rate Oil trapped in the exhaust filters is returned to the inlet chamber via an oil return transfer To prevent gas flowing at atmospheric pressure from the oil reservoir into the intake port the oil return line is controlled by a float valve The oil cycle is maintained by the pressure difference existing between the oil case p...

Page 5: ... doubt contact Oerlikon Leybold Vacuum for the ATEX pump range The pumps are not suitable for pumping liquids or media which contain dust Corresponding protective measures must be introduced In case of doubt contact Oerlikon Leybold Vacuum Before pumping greater than atmospheric concentrations of oxygen 20 or other highly reactive gases the pump must be modified degreased and a special oil such as...

Page 6: ...M gas ballast 10 Nm3 h kg h 1 1 3 with turbine 220 mm 6 0 with turbine 150 mm 1 8 with turbine 220 mm 8 0 with turbine 150 mm Water vapour tolerance with big gas ballast 15 Nm3 h mbar 70 with turbine 150 mm 70 with turbine 150 mm Water vapour capacity with big gas ballast 15 Nm3 h kg h 1 11 with turbine 150 mm 14 with turbine 150 mm Water vapour tolerance with two big gas ballasts 28 Nm3 h mbar 95...

Page 7: ...E AREA INCRUSTING WATER Description Ordering data Ref No SV300 B Pump with three phase motor CEI w o gas ballast 230 V 400 V 10 50 Hz 5 5kW 460 V 10 60Hz 6 3 kW 960 700 Pump with three phase motor CEI and integrated gas ballast valve 230 V 400 V 10 50 Hz 5 5kW 460 V 10 60Hz 6 3 kW 960 702 Pump with three phase motor NEMA and integrated gas ballast 208V 10 and 230 460 10 60Hz 10 hp 400V 10 50Hz 10 ...

Page 8: ...8 GA02330_002_06 01 2010 Oerlikon Leybold Vacuum Description Fig 1a 3 8 4 ...

Page 9: ...9 GA02330_002_06 01 2010 Oerlikon Leybold Vacuum Description Fig 1b ...

Page 10: ...9 0 472 1 Example 1m3 h 1 0 589 cfm Note the nominal pumping speed of a pump at 60Hz is 20 higher than at 50Hz Conversion factors at 50Hz 1 10 100 1000 0 01 0 1 1 10 100 1000 Pressure mbar Pumping speed m3 h 60 Hz GB 7 5 m3 h 1 10 100 1000 0 01 0 1 1 10 100 1000 Pressure mbar Pumping speed m3 h 50 Hz GB 7 5 m3 h Fig 2 60Hz Nominal speed 1 cfm 200 Pumping speed 1 cfm 171 Ultimate partial pressure w...

Page 11: ... filter charcoal Dust filter metal Dust filter polyester 63 ISO K 951 68 711 27 125 711 27 126 711 27 127 12 Ball valve G2 F F 711 30 107 13 Tee reducer bush G2 G2 G1 2 F F F 711 18 265 14 Elbow 90 G2 F F 711 18 215 15 Dust filter paper Dust filter charcoal Dust filter metal Dust filter polyester G2 M F 951 65 711 27 122 711 27 123 711 27 124 16 Vacuum gauge G1 2 M 951 92 17 Ball valve G1 2 M F 71...

Page 12: ...63 880 Adapter Roots 1000 9 714 63 890 Base frame for pump only 711 19 208 Base frame for Roots direct mounting 9 714 56 590 Water cooling with thermostatic valve only with all option oil casing EK971449111 Turbine kit 150 mm EK6503195 Separator SEP 63 953 56 Separator SEP 63 stainless steel 953 57 Separator Condenser SEPC 63 953 66 Separator Condenser SEPC 63 stainless steel 953 67 Please consult...

Page 13: ...oil adversely affects the operation or reliability of the pump When using other oil brands employ nondetergent mineral oils of viscosity class ISO VG68 to ISO VG 100 Use of other special grade lubricants for specific applications is possible Please consult us Only use lubricants and grease which have been fully qualified by Oerlikon Leybold Vacuum Pump oil GS77 Ref No Grease Ref No 5 liters 711 17...

Page 14: ...rt up may only be conducted by trained specialists The SOGEVACs can be set up on any flat horizontal surface Under the four feet there are metric threaded holes for securing the pump The oil level cannot be read properly if the pump is tilted Pump risks to run dry The ambient temperature should be between 12 C 55 F and 40 C 104 F depending on oil type By modifying the pump or changing the oil type...

Page 15: ... cartridges for the optional inlet filters The metal cartridge prevents solid particles such as paper or plastics from entering the pump the paper and polyester cartridges remove small particles such as dust and powder down to one micron the activated carbon cartridge absorbs chemical vapors of acids solvents etc If the carbon cartridge was stored in a damp place bake it for 2 hours at 212 F 100 C...

Page 16: ...uch restrictions reduce the pumping speed increase the temperature and could overload the motor or cause a dangerous overpressure in the pump Excessive pressure in the pump could damage the seals blow out the sight glass or destroy the pump housing In addition to this explosion hazard excessive backpressure can result in hazardous process gases leaking out of the pump If you are purging the oil ca...

Page 17: ...ed to correct the direction of rotation We recommend checking the direction of rotation with a phase sequence indi cator Prolonged running of the motor in the wrong direction of rotation will damage the pump A thermal overload switch is available as an accessory It cuts out the pump if a specific temperature is exceeded and or triggers a warning signal If any security switch or electrical defect c...

Page 18: ... Operation BOUCHON DE VIDANGE EAU DRAIN PLUG OELABLASS SCHRAUBE ENTREE EAU WATER INLET WASSER EINLASS DN19 SORTE EAU WATER OUTLET WASSER AUSLASS DN19 BOUCHON DE VIDANGE EAU DRAIN PLUG OELABLASS SCHRAUBE Loctite 577 Loctite 577 WATER COOLING CONNECTION ...

Page 19: ...uum connections as well as oil filling and oil draining openings must not be opened during operation of the pump The safety regulations which apply to the specific application in each case must be observed This applies in particular to installation operation and maintenance servicing as well as waste disposal and transportation Do not lay the hand on the intake to check vacuum Exposure of a part o...

Page 20: ...al gas ballast flow to small standard or big is available P N 9 714 64 130 With the gas ballast valve open and at operating temperature the SOGEVAC s can pump pure water vapor up to the water vapor tolerance indicated in the Technical Data The pump s water vapor tolerance can be increased by raising the operating temperature Use a screwdriver to open the gas ballast valve The running noise of the ...

Page 21: ...ion 3 3 Pour in clean oil up to the bottom edge of the oil level glass see Section 3 3 and let the pump run for a few minutes Then drain the oil and pour in clean oil up to the top edge of the oil level glass see Section 3 3 Seal the connection ports Special preservation or slushing oils are not necessary When the pump has been switched off due to over heating initiated by the motor or its protect...

Page 22: ...he pump or enclose it with it This Declaration is required to meet the law and to protect our personnel Oerlikon Leybold Vacuum will return any pump received without a Declaration of Contamination to the sender s address The pump must be packaged in such a way that it will not be damaged during shipping and so that no harmful substances can escape from the package If you open a pump at your own wo...

Page 23: ...Oil Level The pump oil level during operation must always be in the middle of the oil level glass ET3 24 When necessary switch off the pump and add the correct quantity of oil High oil consumption often indicates that exhaust filters are clogged See 3 9 Stop the pump for filling oil The oil level should be checked at least once a day 3 2 2 Oil Condition GS77 Normally the oil is clear and transpare...

Page 24: ...ces may escape from the pump and oil Take the appropriate precautions Observe the safety regulations When disposing of used oil please observe the relevant environmental regulations When the flow of oil slows down screw the oil drain plug back in briefly switch on the pump max 10s and switch if off Remove the oil drain plug again and drain the remaining oil Unscrew the oil filter Take a new oil fi...

Page 25: ...s Never mount used seals always mount new seals 3 5 Checking the Anti Suckback Valve Required tools Allen key male 8 mm Adjusting ring 710 72 333 Keep the anti suckback valve clean to ensure proper operation of the pump If the pump is exposed to large amounts of dust or dirt we strongly recommend installing a dust filter upstream see Section 1 4 First disconnect the intake line Remove four screws ...

Page 26: ...r and clean it with compressed air from the turbine inside Then reassemble the cover 3 9 Exhaust filter exchange Remove the screws of the exhaust plate ET3 18 using a 8 mm Allen key Lift the 3 exhaust filters ET3 25 from the W shaped metal sheet holder and remove them from the oil casing ET1 1 Make sure that the new exhaust filters ET3 25 have the O ring opposite side of overpressure valve and gre...

Page 27: ...T IS RECOMMANDED TO CLEAN AT LEAST TWICE A YEAR THE WATER CIRCUIT FOR THAT DISMANTLE THE EXCHANGER FROM THE PUMP CHEMICAL CLEANING IS THE MOST EFFICIENT WITH DILUTE HYDRO CHLORIC ACID SOLUTION 5 TO 10 THEN NEUTRALIZE WITH HEXAMETHYLETHYRENETETRAMINE AT 0 2 FOR A 1 mm COAT OF SCALE LEAVE ACTING THE ACID DURING ABOUT 30 MIN THE SYSTEM MUST BE OPEN DURING THE OPERATIONS SO THE PRO DUCT GASES CAN ESCA...

Page 28: ...uckback is malfunctioning Check the system Repair the valve 3 6 Pump gets too hot Cooling air supply is obstructed Set pump up correctly 2 1 Cooler is dirty Clean the cooler 3 8 Ambient temperature is too high Set pump up correctly 2 1 Process gas is too hot Change the process Oil level is too low Add oil to reach the correct oil level 3 3 Oil is unsuitable Change the oil 3 3 Oil cycle is obstruct...

Page 29: ...GA02330_002_06 01 2010 Oerlikon Leybold Vacuum 29 ...

Page 30: ...n Process B Condition of the equipment No1 Yes No Contamination No1 Yes 1 1 Has the equipment been used toxic 2 Drained Product service fluid corrosive 3 All openings sealed airtight flammable 4 Purged explosive 2 If yes which cleaning agent radioactive 2 and which method of cleaning microbiological 2 1 If answered with No go to D other harmful substances C Description of processed substances Plea...

Page 31: ...Spare parts list GA02330_002_06 01 2010 Oerlikon Leybold Vacuum 28 26o 26t 26e 26c 26b 1 3 PAGE 971464141 Fig ET1 1 see siche voir Fig ET3 2 see siche voir Fig ET2 3 4 5 6 7 8 10 9 26a 26f 26d 26a 31 ...

Page 32: ...re parts list 26b 26d 26e 26n 2 3 PAGE 971464141 Fig ET2 14 11 12 15 16 11 17 13 26g 26h 26j 26o 26k 26e 26b 26b 26m 26j 26h 26g 26i 26i 26c Big GB 13 26k GA02330_002_06 01 2010 Oerlikon Leybold Vacuum 32 ...

Page 33: ...Spare parts list 26c 26e 26d 3 3 PAGE 971464141 Fig ET3 18 19 16 20 22 23 24 25 26p 26q 26p 26k 26b 21 27 GA02330_002_06 01 2010 Oerlikon Leybold Vacuum 33 ...

Page 34: ...10 50 60 Hz 460 V 10 60 Hz CTP 971466740 8a 1 SAUGSTUTZEN EUR G2 INTAKE FLANGE EUR G2 BRIDE ASPI EUR ENS G2 971458900 Incl 9 26f 8b SAUGSTUTZEN US NPT2 INTAKE FLANGE US NPT2 BRIDE ASPI US ENS NPT2 971460750 Incl 9 26f 9 1 SAUGSTUTZENFILTER INTAKE FLANGE FILTER FILTRE ASPIRATION 71213390 10 1 SAUGSTUTZENVENTIL ANTI SUCKBACK VALVE CLAPET ASPIRATION 971457690 Incl 26f 11 1 LAGERKIT BEARING KIT PALIER...

Page 35: ...BOUCHON INOX JOINT STAINLESS STEEL PLUG O RING STOPFEN EDELSTAHL 2 104 971453350 DOUILLE CANNELEE INOX DN19 TAILPIECE ADAPTOR STAINLESS STEEL DN19 AUSGEKEHLTE SCHLAUCH ANSCHLUSS ROSTFREI DN19 2 105 971456500 CANALISATION HUILE ACIER STEEL OIL PIPE ÔLLEITUNG 1 106 971469530 CANALISATION HUILE ACIER STEEL OIL PIPE ÔLLEITUNG 1 107 971472350 CANALISATION EAU INOX STAINLESS STEEL WATER PIPE WASSERLEITU...

Page 36: ...3 1 69 82 48 00 Fax 33 1 69 07 57 38 sales vacuum or oerlikon com Oerlikon Leybold Vacuum France S A Valence Factory 640 Rue A Bergès B P 107 F 26501 Bourg lès Valence Cedex Phone 33 4 75 82 33 00 Fax 33 4 75 82 92 69 info vacuum vc oerlikon com Great Britain Oerlikon Leybold Vacuum UK LTD Unit 2 Silverglade Business Park Leatherhead Road UK Chessington Surrey KT9 2QL Sales Phone 44 13 7273 7300 F...

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