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OEM DOMITOR PRO 430, Instructions For Use And Warnings

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OEM DOMITOR PRO 430 Instructions For Use And Warnings Download Page 78

 

 

EC-compliant use and warning instructions

 

 

Page 78 

CHAPTER 7 

–

 MAINTENANCE 

 

 

7.3.4

 

Sostituzione vetro sportello 

Qualifica operatore 

Manutentore meccanico 

Required DPI 

  

 

 

Tools to use 

Attrezzi manuali 

 

Per eseguire la sostituzione del vetro, procedere come descritto: 

STEP 

ACTION 

1 

Aprire lo sportello (1). 

2 

Togliere il pannello interno (2) svitando le viti (3). 

3 

Togliere il vetro (4) e sostituirlo. 

4 

Rimontare il tutto procedendo in senso inverso. 

 

 
 
 
 
 
 
 

 

2

 

1

 

3

 

3

 

2

 

4

 

Summary of Contents for DOMITOR PRO 430

Page 1: ...TIONS PIZZA OVEN mod DOMITOR PRO 430 630S 630L 930 USE AND WARNING INSTRUCTIONS OEM ALI GROUP S r l a socio unico Viale Lombardia 33 Bozzolo MN Italia Tel 39 0376 910511 Fax 39 0376 920754 info oemali...

Page 2: ...ot have been further specified The Publisher is not in any way responsible for the information and data in this manual all the information contained therein has been provided checked and approved duri...

Page 3: ...in manual 15 2 7 Glossary 15 2 8 Individual protection devices 18 2 9 User safety areas 19 2 10 Warranty 20 3 SAFETIES 23 3 1 General Warnings 23 3 2 Safety devices 24 3 3 Noise 25 3 4 Vibrations 25 3...

Page 4: ...3 Oven positioning 46 5 4 4 Assembly 47 5 4 5 Collegamento scarico fumi 49 5 5 Connections 50 5 5 1 Electrical connection 50 5 5 2 Collegamento elettrico del forno 52 5 5 3 Collegamento elettrico capp...

Page 5: ...s and Inspections 67 7 2 1 Cleaning 68 7 3 Extraordinary Maintenance 73 7 3 1 Sostituzione portalampada 74 7 3 2 Sostituzione resistenze cielo o platea 75 7 3 3 Sostituzione molla sportello 77 7 3 4 S...

Page 6: ...EC compliant use and warning instructions Page 6 CHAPTER 0 INDEX PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 7: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 1 IDENTIFICATION Page 7 Chapter 1 IDENTIFICATION...

Page 8: ...ion Type PIZZA OVEN Model DOMITOR PRO Year of construction 2020 1 3 Identification plate The machine has an identification plate located on the side panel On the plate there are the details of the mac...

Page 9: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 1 IDENTIFICATION Page 9 1 4 Declaration of Conformity CE Fac simile...

Page 10: ...ied out the risk assessment in order to verify compliance with the essential safety and health requirements provided by the Directive as well as the tests and checks provided by the relevant reference...

Page 11: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 1 IDENTIFICATION Page 11...

Page 12: ...EC compliant use and warning instructions Page 12 CHAPTER 2 PRELIMINARY INFORMATION Chapter 2 PRELIMINARY INFORMATION...

Page 13: ...st be kept intact in all its parts If it is lost or ruined you should immediately request a copy 2 must follow the machine until demolition even in the case of movements sale rental rent etc 3 The att...

Page 14: ...adjustments maintenance and repairs 3 reading technical drawings and spare part list In extraordinary cases he is trained to work the machine with reduced safeties If necessary it can give instruction...

Page 15: ...using the device 2 7 Glossary In manuals you can find a technical terminology or with an unusual meaning The following explains the used terms and abbreviations TERM DEFINITION Lifting accessories Co...

Page 16: ...fety and health of the people exposed Exposed person Any person who is entirely or in part in a dangerous area Prevention The set of necessary provisions or measures also according to the particularit...

Page 17: ...ed or non rubber wheels either by electric or manual traction and it is equipped with a pneumatic lift system that allows to detach the load from the ground and to move it Expected use Use of a machin...

Page 18: ...a prescription for staff to use safety shoes to protect their feet Obligation to wear protective clothing It indicates a requirement for staff to wear specific protective clothing Obligation to use pr...

Page 19: ...Maintenance Zones Adjustment These are the areas where mechanical maintainers can perform maintenance or regulation These areas are considered dangerous and not accessible during the normal operation...

Page 20: ...ried out in the time and manner provided by the manual using original spare parts OEM ALI GROUP S R L A SOCIO UNICO and entrusting the interventions to qualified personnel The warranty expires if fail...

Page 21: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 2 PRELIMINARY INFORMATION Page 21 PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 22: ...EC compliant use and warning instructions Page 22 CHAPTER 3 SAFETIES Chapter 3 SAFETIES...

Page 23: ...not been tampered with and that they are fully functional If not arrange them Avoid removing security devices use only suitable equipment that complies with safety regulations Avoid tampering with the...

Page 24: ...ostituite dai ripari perimetrali fissi i quali hanno funzione di impedire l accesso all interno della macchina e delle sue unit attraverso zone diverse dalle aperture principali La macchina fornita di...

Page 25: ...ced by the machine are not dangerous to the health of the operators ATTENTION Excessive vibration can only be caused by a mechanical failure that must be immediately reported and eliminated not to aff...

Page 26: ...DPI Thermical danger Contact of people with elements that can cause burns caused by contact with objects or materials with an extreme temperature Dangers generated by materials and substances processe...

Page 27: ...s shown in the following table For positioning refer to the image POS PICTOGRAM DESCRIPTION 1 Electrical danger 2 high temperatures danger 3 It indicates the terminals that when connected together bri...

Page 28: ...EC compliant use and warning instructions Page 28 CHAPTER 4 DESCRIPTION Chapter 4 DESCRIPTION...

Page 29: ...maintenance is carried out in a timely manner in case of need security devices are not removed and or bypassed 4 2 Reasonably predictable wrong use Reasonably predictable wrong use is listed below to...

Page 30: ...e off Perform interventions on all components of the electrical system always with the general switch off When you start the machine make sure that there is no foreign object inside appropriately use...

Page 31: ...5 6 12 12 17 N Teglie ora 60X40 3 6 6 6 POWER SUPPLY INFO MODEL Domitor Pro 430 M DG Voltage 208 240V 208 240V 380 416V Fasi attive 1Ph PE 3Ph PE 3Ph N PE Absorption 19 2 A 16 5 A 9 5 A Sezione cavo 3...

Page 32: ...40V 380 416V Fasi attive 1Ph PE 3Ph PE 3Ph N PE Absorption 34 A 19 5 A 11 5 A Sezione cavo 3X6 mm2 4X4 mm2 5X2 5 mm2 Power 7 8 KW Umidit relativa 10 80 MODEL Domitor Pro 930 M DG Voltage 208 240V 208...

Page 33: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 4 DESCRIPTION Page 33 4 5 Layout measures OVEN 430 OVEN 630 S...

Page 34: ...EC compliant use and warning instructions Page 34 CHAPTER 4 DESCRIPTION OVEN 630 L OVEN 930...

Page 35: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 4 DESCRIPTION Page 35...

Page 36: ...compliant use and warning instructions Page 36 CHAPTER 4 DESCRIPTION 4 6 Main components The oven is made of the following key parts POS DESCRIPTION 1 Camera di cottura 2 Pannello comandi 3 Porta 1 3...

Page 37: ...o per la cottura di pizze e affini La cottura pu avvenire direttamente sul piano refrattario o mediante apposite padelline teglie oppure supporti circolari in rete metallica di alluminio o inox Essa s...

Page 38: ...EC compliant use and warning instructions Page 38 CHAPTER 5 TRANSPORT AND INSTALLATION Chapter 5 TRANSPORT AND INSTALLATION...

Page 39: ...d in the following ways normal protective packaging for short and medium distances special protective packaging for long distances The shipment must be carried out with covered or sheeted means depend...

Page 40: ...tions in the user s country considering the nature of the materials wooden for boxes Plastic film for the protection of the stand and adhesive tapes for fixing them bags of absorbent substance for dam...

Page 41: ...g L 630 mm P 937 mm H 100 mm L 882 mm P 1127 mm H 343 mm 630L 135 kg L 943 mm P 630 mm H 100 mm L 1196 mm P 827 mm H 343 mm 930 178 kg L 943 mm P 937 mm H 100 mm L 1196 mm P 1127 mm H 343 mm 5 3 2 Tra...

Page 42: ...fork of the forklift under the worktop of the machine 2 Ensure that the fork comes out from the back of the load at least 5 cm for a sufficient length to eliminate any risk of overturning the transpo...

Page 43: ...e sure no one is under and within range of the lifting mean For a successfully transport by crane hoist follow the following steps STEP ACTION 1 Lift slightly and alternately the four corners of the m...

Page 44: ...by the customer and must be sized according to the maximum current absorbed Use a flexible cable under an oil resistant sheath that should not be lighter than polychromelene or synthetic elastomer ca...

Page 45: ...ronmental conditions other than those specified can cause serious damages to the machine The positioning of the machine in environments that do not correspond to what is indicated causes the expiry of...

Page 46: ...jects close to the device Fire safety conditions must be guaranteed IMPORTANT The manufacturer denies any responsibility for fires to people or things arising from non compliance with these provisions...

Page 47: ...an assembly with stand optional In the following pages we provide the guidelines for the two types of assembly 5 4 4 1 Single deck oven assembly Required DPI Lifting mean Forklift Crane Hoist Tools t...

Page 48: ...ACTION 1 Lift the oven as described in the section Transport 2 Place the oven on the counter or in the zone prepared for operation LOWER DECK 3 Rimuovere il coperchio di chiusura camino 3 svitando le...

Page 49: ...STEP ACTION 1 L evacuazione dei fumi avviene attraverso uno scarico 1 40 mm per Domitor Pro 430 e 60 mm per gli altri forni posto sul pannello superiore del forno 2 L allacciamento dello scarico fumi...

Page 50: ...off Then place the general switch on 0 OFF ATTENTION Ensure that the customer power line has been pre dissected The connection between the oven and the grounding system is up to the buyer ATTENTION T...

Page 51: ...eguato SEZIONATORE di LINEA onnipolare interruttore automatico termo magnetico o differenziale posto prima dell interruttore generale dell unit di comando con apertura dei contatti minima di 3 mm ATTE...

Page 52: ...del forno 2 Rimuovere pannello laterale destro 2 del forno per accedere alla parte elettrica 3 Collegare un cavo elettrico 3 opportunamente dimensionato in funzione all assorbimento del forno al mors...

Page 53: ...e 1 posizionata nella parte posteriore dello stesso IMPORTANTE Per il collegamento elettrico della cappa attenersi alle istruzioni allegate alla cappa stessa 5 5 4 Prima accensione PERICOLO Pulire acc...

Page 54: ...EC compliant use and warning instructions Page 54 CHAPTER 6 CONTROLS AND USE Chapter 6 CONTROLS AND USE...

Page 55: ...caused by improper use of the oven IMPORTANT The control panel is not part of the area in contact with the food and therefore the appropriate precautions must be taken to AVOID the operator cross cont...

Page 56: ...a della tipologia di forno elettromeccanico meccanico digitale sono di seguito descritti i pulsanti della pulsantiera di comando ELETTROMECCANICO MECCANICO DIGITALE ATTENZIONE Il pannello comandi non...

Page 57: ...onarla sulla temperatura platea desiderata facendo riferimento alla scala graduata 3 Lampada resistenza platea Si illumina quando le resistenze della platea sono inserite si spegne quando il forno rag...

Page 58: ...valore percentuale di inserimento delle resistenze superiori per aumentare premere il pulsante 4 per diminuire premere il pulsante 5 4 Pulsante incremento Premere il pulsante una volta per visualizza...

Page 59: ...di 50 C 60 C superiore a quella impostata e quindi le pizze si bruceranno 6 3 1 Accensione del forno meccanico Per l accensione del forno meccanico procedere come di seguito STEP ACTION 1 Premere il p...

Page 60: ...eratura di cottura premendo i pulsanti o e il valore di temperatura verr visualizzato sul display 4 Regolare la percentuale di funzionamento delle resistenze del cielo premendo il pulsante pos 2 e mod...

Page 61: ...one dal pannello comandi Per attivare o disattivare questa funzione procedere come di seguito STEP ACTION 1 A forno spento tenere premuto il pulsante ON OFF quindi sempre mantenendolo premuto dare ten...

Page 62: ...ile del lavoro regolare le resistenze della platea al 40 ATTENZIONE Questi accorgimenti evitano il deterioramento del piano refrattario e quindi permettono una corretta cottura della pizza Non buttare...

Page 63: ...ificare la temperatura agendo sulle rispettive manopole come descritto nei paragrafi precedenti A cottura ultimata aprire la porta di accesso forno ed estrarre la pizza cotta 6 5 2 Cottura della pizza...

Page 64: ...EC compliant use and warning instructions Page 64 CHAPTER 7 MAINTENANCE Chapter 7 MAINTENANCE...

Page 65: ...ators safety The staff in charge of the equipment s maintenance must be well trained and must have deep knowledge of accident prevention regulations unauthorized staff must remain outside the working...

Page 66: ...NT UNDER MAINTENANCE The accident prevention regulations contained in this paragraph must always be strictly followed during maintenance of the equipment so as to avoid injuries to the staff and damag...

Page 67: ...pment the electric power sources the equipment cleanness The following charts list a series of controls and interventions to be performed according to a suggested timing The recurrence of the ordinary...

Page 68: ...When removing the plug the operator must be able to check that the plug is indeed disconnected from any spot he has access to 7 2 1 1 Cleaning charts OPERATION FREQUENCY Daily Weekly Monthly Half year...

Page 69: ...operatore Operatore Required DPI Tools to use Spazzola Per eseguire la pulizia del piano procedere come descritto STEP ACTION 1 Verificare che il forno sia completamente freddo 2 Aprire lo sportello...

Page 70: ...Rimuovere la protezione 1 svitando le relative viti 4 Sfilare delicatamente il piano refrattario 2 dal forno 5 Utilizzare un aspirapolvere per asportare tutti i residui presenti 6 Pulire il piano ref...

Page 71: ...are 3 Se la cappa di aspirazione in funzione lasciarla attiva per il tempo necessario per eseguire il ciclo di autopulizia 7 2 1 6 Ciclo autopulizia forni elettromeccanici digitali Qualifica operatore...

Page 72: ...EC compliant use and warning instructions Page 72 CHAPTER 7 MAINTENANCE...

Page 73: ...ort of the events that occurred the results of the inspection and other useful information The Manufacturer or the authorized Service Center will assess the situation and will agree with the service p...

Page 74: ...ire la sostituzione della lampada procedere come descritto STEP ACTION 1 Aprire il forno nel verso indicato dalle frecce 2 Svitare il vetro copri lampada 1 3 Sostituire la lampadina 2 4 Rimontare cont...

Page 75: ...o elettrico portando su 0 l interruttore generale del forno 2 Aprire lo sportello del forno nel verso indicato dalle frecce 3 Rimuovere lo schienale del forno svitando le relative viti 4 Scollegare el...

Page 76: ...EC compliant use and warning instructions Page 76 CHAPTER 7 MAINTENANCE 2 1 3 1...

Page 77: ...e la sostituzione della molla procedere come descritto STEP ACTION 1 Rimuovere il pannello laterale destro 1 svitando le relative viti 2 Rimuovere il pannello comandi 2 svitando le relative viti 3 Sfi...

Page 78: ...ratore Manutentore meccanico Required DPI Tools to use Attrezzi manuali Per eseguire la sostituzione del vetro procedere come descritto STEP ACTION 1 Aprire lo sportello 1 2 Togliere il pannello inter...

Page 79: ...al servizio di assistenza tecnica dopo l intervento di ripristino anomalia ATTENZIONE Disinserire il sezionatore di linea posizionato a monte dell apparecchio eliminare le cause che hanno causato l in...

Page 80: ...EC compliant use and warning instructions Page 80 CHAPTER 7 MAINTENANCE PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 81: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT Page 81 Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT...

Page 82: ...take the units to the disposal center in order to divide the different materials The equipment is basically made up by the following materials ferritic steel AISI 430 steel DD11 aluminates DX51D AS pl...

Page 83: ...entiated disposal ATTENTION To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S R L A SOCIO UNICO please refer to the relevant user manual su...

Page 84: ...EC compliant use and warning instructions Page 84 CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 85: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 9 TROUBLESHOOTING Page 85 Chapter 9 TROUBLESHOOTING...

Page 86: ...egnere il forno e chiamare il servizio di assistenza tecnica 9 2 Malfunzionamenti cause e rimedi PROBLEMA SOLUZIONE Il forno non si accende Controllare che vi sia allacciamento elettrico Controllare c...

Page 87: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 87 Chapter 10 ATTACHMENTS...

Page 88: ...EC compliant use and warning instructions Page 88 CHAPTER 10 ATTACHMENTS 10 ATTACHMENTS Attachment list 1 TABELLA SPECIFICHE SUPPORTI 2 DISTINTA MATERIALI DEI FORNI DOMITOR PRO 3 SCHEMI ELETTRICI...

Page 89: ...25x13 47 OM08050 Cella neutra Domitor Pro 430 L882xP772xH677min Hmax 1002 25x13 56 OM08051 Cella neutra Domitor Pro 630L L1196xP772xH677min Hmax 1002 25x13 67 OM08052 Cella neutra Domitor Pro 630S L8...

Page 90: ...NCTION H3 LAMPADA CAMERA DI COTTURA LAMP ROOM K1 TELERUTTORE CONTACTOR K2 TELERUTTORE CONTACTOR K3 TELERUTTORE CONTACTOR M1 VENTOLA FAN Q1 INTERRUTTORE GENERALE GENERAL SWITCH R1 RESISTENZA CIELO PLAT...

Page 91: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 91 Schemi elettrici...

Page 92: ...EC compliant use and warning instructions Page 92 CHAPTER 10 ATTACHMENTS...

Page 93: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 93...

Page 94: ...EC compliant use and warning instructions Page 94 CHAPTER 10 ATTACHMENTS...

Page 95: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 95...

Page 96: ...EC compliant use and warning instructions Page 96 CHAPTER 10 ATTACHMENTS...

Page 97: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 97...

Page 98: ...EC compliant use and warning instructions Page 98 CHAPTER 10 ATTACHMENTS...

Page 99: ......

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