ODES UTV Series Manual Download Page 87

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TROUBLESHOOTING

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Engine Doesn't Turn Over

Possible Cause

Solution

Low battery voltage

Recharge the battery to 12.8 VDC

Loose battery connections

Check all connections and tighten

Loose solenoid connections

Check all connections and tighten

Engine Turns Over, Fails to Start

Possible Cause

Solution

Out of fuel

Turn the fuel valve to reserve, refuel

Clogged fuel valve or filter

Inspect and clean or replace

Water is present in fuel

Drain the fuel system and refuel

Old or non-recommended fuel

Replace with fresh recommended fuel

Fuel valve is turned off

Turn the fuel valve on

Fouled or defective spark plugs

Inspect plugs and replace if necessary

No spark to spark plug

Inspect plugs and replace if necessary

Water or fuel in crankcase

Immediately see your Yours dealer

Overuse of choke

Inspect, clean and/or replace spark
plugs

Clogged fuel filter

Replace the filter

Low battery voltage

Recharge the battery to 12.8 VDC

Mechanical failure

See your dealer

Engine Backfires

Possible Cause

Solution

Weak spark from spark plug

Inspect, clean and/or replace spark
plugs

Incorrect spark plug gap or heat
range

Set gap to specs or replace plugs

Old or non-recommended fuel

Replace with fresh recommended
fuel

Incorrectly installed spark plug wires

See your dealer

Incorrect ignition timing

See your dealer

Mechanical failure

See your dealer

Loose ignition connections

Check all connections and tighten

Water present in fuel

Replace with fresh recommended
fuel

Exhaust system leak

See your dealer

Summary of Contents for UTV Series

Page 1: ...ator use only Excess passengers prohibited This vehicle is designed and manufactured for OFF ROAD use only Driving Off Road Vehicles on public streets roads or highways is illegal All Riders MUST wear...

Page 2: ...iding skills and precautions for your own safety and the safety of others around you Children and adults have different skill levels physical abilities and use of judgment Anyone under the age of 16 i...

Page 3: ...icle We also recommend wearing protective boots gloves and other protective gear Off road use only Your UTV is designed for OFF ROAD use only The tires are not made for pavement and the UTV does not m...

Page 4: ...ng in enough time to your changing surroundings Keep your UTV maintained It is important to keep your UTV properly maintained and in safe riding condition To help avoid having a breakdown inspect your...

Page 5: ...ul when passing any vehicle in front of you 3 Check the brakes each time you ride to ensure they have not been cut during off road riding or they are too soft for full stopping capacity 4 During ridin...

Page 6: ...TABLE OF CONTENTS 6 Introduction 7 Safety 11 Features and Controls 16 Operation 29 Emission Control Systems 45 Maintenance 46 Specifications 84 Troubleshooting 86 Maintenance Log 90 Index 91...

Page 7: ...estions regarding the operation or maintenance of your vehicle please contact your dealer WARNING Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle...

Page 8: ...Alert Symbol means BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator a bystander or a person inspecting...

Page 9: ...is vehicle on any public street road or highway Check the laws and regulations in your state before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where c...

Page 10: ...e it in a safe place An ignition key can be duplicated only by ordering a Yours key blank and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle...

Page 11: ...ehicle on any paved surfaces including sidewalks driveways parking lots and streets Never operate this vehicle on any public street road or highway even a dirt or gravel street Never operate this vehi...

Page 12: ...round and your thumbs or finger could be injured if they are in the way of the steering wheel spokes Take extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditi...

Page 13: ...ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in re...

Page 14: ...sition Otherwise fuel may leak out of the fuel tank Other sources of ignition such as the pilot lights of water heaters can cause spark WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW...

Page 15: ...Pa Rear 21 psi 145kPa MAXIMUM WEIGHT CAPACITY 300 lbs 136 KG NCLUDES WEIGHT OF OPERATOR PASSENGER AND ACCESSORIES LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS IF OWNER S MANUAL...

Page 16: ...r at all times Promptly replace worn or damaged cab nets with new cab nets available from your authorized Yours dealer The vehicle illustrated below is shown without cab nets only to allow component i...

Page 17: ...FEATURES AND CONTROLS 17 Component Locations Cab Frame Steering Wheel Running Lights Brush Guard Taillight Brake light Muffler Spark Arrestor...

Page 18: ...eat Removal 1 To remove the driver s seat lift the seat latch lever 2 While holding the lever upward slide the seat completely forward to remove it from the seat mounting rails 3 Before operating the...

Page 19: ...sition for your passenger before operating Make sure the adjustment pin and retainer are securely installed after making adjustments 1 Remove the retainer from the end of the adjustment pin Remove the...

Page 20: ...e at the inner edge of the seat The belt should fit snugly across your hips and diagonally across your chest Make sure the belt is not twisted Tip The position of the shoulder strap can be adjusted to...

Page 21: ...lease latch in the middle of the buckle to make sure it releases freely 3 Pull each seat belt completely out and inspect the full length for any damage including cuts wear fraying or stiffness If any...

Page 22: ...latches are secure before operating the vehicle Always inspect cab nets for tightness wear and damage before each use of the vehicle Use the strap adjusters to tighten any loose straps Promptly replac...

Page 23: ...ethanol content greater than 10 percent such as E 85 fuel Fuel Valve The fuel valve is located on the right side of the vehicle near the fuel cap It has there settings OFF For vehicle storage and when...

Page 24: ...es The key can be removed from the switch when it is in the OFF position OFF The engine is off Electrical circuits are off except accessory 12V ON Electrical circuits are on Electrical equipment can b...

Page 25: ...d 22 s transform In Wheel diameter mode The set of before leave factory 1 Press the button and open by key do not loose during the time until LCD screen show all over 2 Press the button for a long tim...

Page 26: ...oving or damage to the transmission could result Always shift when the vehicle is stationary and the engine is at idle Parking Brake 1 Apply the brakes 2 When the vehicle is fully stopped pull the par...

Page 27: ...e starting the engine Throttle Pedal Push the pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns norm...

Page 28: ...evice may be adjusted by a certified mechanic The adjustable throttle limiting screw is located behind the throttle pedal Use the following procedure to control how far the throttle opens 1 Loosen the...

Page 29: ...riod must be done to avoid the void of your warranty Careful treatment of your new engine and drive components will result in more efficient performance and longer life for these components Perform th...

Page 30: ...rfrom regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 31 7 Change the engine oil at 10 hours or one month 8 Adjust and lubricate the driv...

Page 31: ...ressure 15 68 Wheels fasteners Inspect ensure fastener tightness 69 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 23 52 Grass and debris Remove grass and debris...

Page 32: ...Or highway including dirt and gravel roads 7 Drive in a manner appropriate for your skills and operating conditions Never operate at excessive speeds DO NOT attempt to do power slides donuts jumps or...

Page 33: ...the vehicle 8 If the engine does not start within five seconds return the ignition switch to the OFF position and wait five seconds Repeat steps 7 and 8 until the engine starts If your vehicle has Ha...

Page 34: ...braking 2 Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls Parking the Vehicle 1 Stop the vehicle on a level surface W...

Page 35: ...aking and parking pages 33 34 4 Perform the pre ride inspection page 31 5 Wear appropriate riding gear including an approved helmet and protection goggles or face shield 6 Select a level open area to...

Page 36: ...lease the brakes and press the throttle with your right foot to begin driving 18 Drive slowly at first Practice starting stopping turning using the throttle and brakes and driving in reverse Learn how...

Page 37: ...than one passenger in this vehicle 7 Never allow a passenger to ride on the back of the vehicle Allow a passenger to ride only in the passenger seat 8 Make sure the passenger is wearing appropriate r...

Page 38: ...ow down and use extra caution to help prevent skidding or sliding Always use extra caution when operating on sand or on rough slippery or loose terrain Do not operate on excessively rough slippery or...

Page 39: ...ive at a steady rate of speed Never press the throttle suddenly 6 Avoid unnecessary changes in speed or direction 7 Never go over the crest of a hill at a high speed An obstacle a sharp drop or anothe...

Page 40: ...le or cause the vehicle to slide 4 If the vehicle begins to slide downhill immediately turn downhill to stop the slide Driving Downhill Whenever driving down a hill follow these precautions 1 Avoid st...

Page 41: ...ction will help dry out the pads NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water Perform the services outlined in maintenance chart See page 4...

Page 42: ...such as logs rocks and low hanging branches 3 Drive slowly and use extra caution when driving on unfamiliar terrain Obstacles are not always clearly visible 4 Do not drive over large obstacles such a...

Page 43: ...ese precautions when driving in reverse 1 Always check for obstacles or people behind the vehicle 2 Apply the throttle lightly Never apply the throttle suddenly 3 Back slowly 4 Apply the brakes lightl...

Page 44: ...n serious injury Avoid parking on an Incline If parking on an incline is unavoidable follow these precautions 1 Place the transmission in neutral 2 Set the parking brake 3 Stop the engine 4 Turn the f...

Page 45: ...trol System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaus...

Page 46: ...ice and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of app...

Page 47: ...ious injury or death Have an authorized Yours dealer perform these services Maintenance Chart Key Perform these operations more often for vehicles subjected to severe use E Emission related service Fa...

Page 48: ...Check operation Drive chain Daily Inspect daily adjust and lubricate if needed CVT housing if equipped Weekly Drain water as needed check often if driving wet conditions E Air filter main element Wee...

Page 49: ...to storage E Choke cable 50 6M 500 800 Inspect adjust lubricate replace if necessary E Carburetor air intake ducts flange 50 6M 500 800 Inspect duct for proper sealing air leaks Shift Linkage 50 6M 50...

Page 50: ...to water mud etc Clutches drive and driven 100 12M 1000 1600 Inspect clean replace worn parts Drive belt 100 12M 1000 1600 Inspect replace as needed Front wheel bearings 100 12M 1000 1600 Inspect repl...

Page 51: ...Item Lube Method Engine Oil Yours Synthetic Youth Oil or Synthetic SAE 40 See page 52 Brake Fluid DOT 4 See page 65 Transmission Oil Main Gearcase Premium AGL Synthetic Gear case Lube See page 54 Dri...

Page 52: ...Mixing brands or using a non recommended oil may cause serious engine damage Always use the recommended oil Never substitute or mix oil brands Oil Check Maintain the oil level within the safe range on...

Page 53: ...n the pre filter plug Install a new sealing washer on the plug The sealing surfaces on the plug and crankcase should be clean and free of burrs nicks or scratches 9 Reassemble the pre filter screen an...

Page 54: ...e on a level surface 2 Remove the fill plug 3 Check the fluid level 4 Add the recommended fluid as needed 5 Reinstall the fill plug Fluid Change The drain plug is located on the bottom of the gear cas...

Page 55: ...der severe use such as in dirty or wet conditions NOTICE Washing the drive chain with a high pressure washer or gasoline can cause premature wear and drive chain failure Don t use a high pressure wash...

Page 56: ...urs recommended spark plugs Refer to the specifications section beginning on page 84 Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the...

Page 57: ...ody adjustments Wet Fouled Plug The wet fouled insulator tip is black A damp oil film covers the firing end There may be a carbon layer over the entire nose Generally the electrodes are not worn Gener...

Page 58: ...This CVT system is intended for use on Yours products only Do not install in any other product Always make sure the CVT housing is securely in place during operation CVT Drying There may be some insta...

Page 59: ...ing clips and remove the cover 4 Remove the foam air filter Wash the foam filter in warm soapy water then rinse and let dry If the filter is damaged install a new foam filter 5 Apply a commercially av...

Page 60: ...tains poisonous carbon monoxide gas To remove accumulated carbon clean the spark arrestor at the intervals recommended in the Periodic Maintenance Chart beginning on page 46 1 Remove the six bolts and...

Page 61: ...edal has excessive play due to cable stretch or misad justment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle pedal has...

Page 62: ...e it far enough to expose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Move the cable adjuster until 1 16 to 1 8 1 5 3mm of freeplay is achieved at the throttle pedal See page...

Page 63: ...are required for operation above 6 000 feet and temperatures below 40 degrees F 4 degrees C Tip Continuous operation of the engine without proper jetting when required can cause poor performance over...

Page 64: ...If you discover any irregularities in brake system operation including excessive pedal travel contact your dealer for proper diagnosis and repairs Operating the vehicle with a spongy brake pedal can r...

Page 65: ...ity of accident or severe injury Change tile brake fluid every two year any time the fluid becomes contaminated the fluid level is below the minimum or if the type and brand of the fluid in the reserv...

Page 66: ...h or catchy have the steering system inspected by an authorized Yours dealer Shock Spring Adjustment The front and rear shock absorber springs are adjustable to increase or decrease spring tension Rot...

Page 67: ...in this position 3 Place a chalk mark on the center line of the front tires approximately 10 25 4 cm from the floor or as close to the hub axle center line as possible Make sure both marks are the sam...

Page 68: ...tain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Front Wheel Hub Tightening...

Page 69: ...vehicle to the ground 6 Torque the wheel nuts to specification Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure...

Page 70: ...e lamp out 4 Install the new lamp Make sure the filament is horizontal 5 Reinstall the lamp retainer Press the retainer inward and turn it clockwise about 1 4 turn 6 Start the engine to make sure the...

Page 71: ...the air box and replace the filter with a new filter Thoroughly dry the air pre filter See page 59 4 Remove the spark plugs 5 Loosen the carburetor drain screw 6 Turn the engine over several times 7...

Page 72: ...Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDR...

Page 73: ...Disconnect the black negative battery cable first 4 Disconnect the red positive battery cable last 5 Lift the battery out of the vehicle Be careful not to tip a conventional battery sideways which cou...

Page 74: ...e vent tube must be free of obstructions and securely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte Battery gases could accumulate in an improperly...

Page 75: ...n be maintained by using a Yours Battery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will a...

Page 76: ...he sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing s...

Page 77: ...dard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 5 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months 3...

Page 78: ...recommends washing the vehicle by hand or with a garden hose using mild soap Certain products including insect repellents and chemicals will damage plastic surfaces Do not allow these types of product...

Page 79: ...our Yours dealer to purchase a replacement Replacement safety labels are provided by Yours at no charge Grease all zerk fittings immediately after washing Allow the engine to run for a while to evapor...

Page 80: ...t Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodic...

Page 81: ...n removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust systems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to dispe...

Page 82: ...coated materials They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation Removal from Storage 1 Check the battery electrolyte level and charge the battery...

Page 83: ...ve the key to prevent loss during transporting 5 Secure the fuel cap and seats NOTICE Always tie the frame of the Yours vehicle to the transporting unit securely with suitable straps or rope Do not at...

Page 84: ...erall Height 55 in 139 7 cm Wheelbase 65 in 165 cm Ground Clearance 6 in 15 2 cm Engine Type 4 Stroke Displacement 169 cc 149 6cc Cooling Oil Cooled Bore x Stroke 61 mm x 57 8 mm 57 4 mm x 57 8 mm Alt...

Page 85: ...Tire Pressure Front 14 psi 97kPa Tire Pressure Rear 21 psi 145kPa Brakes Front Rear Foot Activated 4 wheel hydraulic disc Parking Brake Mechanical Rear Lever Daytime Running Lights Dual Standard Brak...

Page 86: ...ow easy clutch engagement Use the throttle quickly and effectively Belt slippage from water or snow ingestion into the CVT system Dry out the CVT see page 58 Prevent water from entering the CVT inlet...

Page 87: ...ary No spark to spark plug Inspect plugs and replace if necessary Water or fuel in crankcase Immediately see your Yours dealer Overuse of choke Inspect clean and or replace spark plugs Clogged fuel fi...

Page 88: ...lugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Electronic throttle control malfunction See your dealer Othe...

Page 89: ...ugs Inspect clean and or replace spark plug Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check...

Page 90: ...MAINTEANCE LOG 90 Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 91: ...INDEX 91 DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 92: ...nger to wear seat belts grab hand holds passenger and plant feet firmly on the floor secure cab nets keep hands and feet inside vehicle avoid quick turns of the steering wheel and driving stunts such...

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Summary of Contents for UTV Series

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ODES UTV Series, Manual

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