Oceanic DELTA 2 Service Procedure Download Page 7

REGULATORS

DELTA II  SECOND  STAGE

© 2002 Design 1997

OCEANIC® Product Service Guide

Doc. 12-2223-r03 (10/3/10)

PG-7

R = Revision

2.  If removed, replace the exhaust tee cover(5) onto the exhaust 

tee  portion  of  the  housing(4)  by  holding  the  cover  at  a  slight 

angle to the housing with the bottom raised and mating the top 

of it with the hinge tabs on the housing.  Ensure that the top is 

aligned, then press the cover in toward the housing until it snaps 

into place.  Thread the two cap screws(7) into the housing and 

tighten each 1/4 turn at a time using a 3/32" hex key to a torque 

of 4 in/lbs.  DO NOT over tighten.

3.  Replace the poppet seat(14) into the poppet(15), with the side 

that is perfectly smooth facing out.  Ensure that it is completely 

seated, flush with the rim of the poppet.  DO NOT use adhesive.

4.  Apply a light film of lubricant to each end of the spring(16) and 

place onto the poppet(15).  Fit the poppet into the pronged end of 

the poppet installation tool and insert the poppet shaft completely 

through the inlet tube of the housing(4) compressing the spring 

until the threaded portion of the shaft is completely visible inside 

the housing.  Hold in position by grasping the tool with the fingers 

and the outer rim of the housing with the thumb (Fig. 10).

5.  Place the washer(18) over the threads of the poppet(15) and 

onto the shaft.  Place the spacer(19) onto the poppet shaft.  Turn 

the locking nut(20) clockwise onto the poppet threads with your 

finger tips until threading is started.  (Fig. 10)  Then, while still 

compressing the spring(16) with the poppet installation tool, insert 

a 1/4" nut driver through the open adjustment port of the hous-

ing(4) and turn the locking nut(20) further onto the poppet until 

3 threads are showing beyond the outer surface of the locking 

nut.  (Fig.10 insert).  Remove the tools.

CAUTION:  It is very important that a minimum of 2-3 threads 

of the poppet shaft are adjusted outside the locking nut.  The 

lever arm may otherwise become caught on the end of the 

poppet shaft, resulting in an uncontrolled free flow.

6.  Lubricate and install the balance shaft o-ring(23) into the small 

opening end of the adjustment tube(24).  Install the snap wash-

er(22), smooth end down, into the adjustment tube(24) directly 

over the balance shaft o-ring(23), causing the washer to "snap" 

securely into position.  (Fig. 11)  Insert the balance shaft(21) into 

the small opening end of the adjustment tube(24)  through the 

snap washer(22) and balance shaft o-ring(23).  (Fig. 12). 

7.  Lubricate and install the o-ring(25) onto the adjustment tube(24).  

Holding the smaller end of the adjustment tube, insert it, threaded 

end first, down into the housing and angle it into the adjustment 

tube opening in the side of the housing.  Ensure that the adjust-

ment tube flange mates flat against the inner wall of the opening.  

If necessary, grasp the outer threads and rotate the tube until the 

surfaces mate.

8.  If previously removed, install the piston spring follower(28) on 

the adjustment stem(29).  Screw it on counterclockwise, flat side 

first.  DO NOT tighten with a wrench.

Fig. 10

Fig. 11

Fig. 12

Fig. 10 Insert

R

Summary of Contents for DELTA 2

Page 1: ...roduct Service Guide Doc 12 2223 r03 10 3 10 PG 1 R Revision DELTA 2 SERVICE PROCEDURE This Delta 2 Product Service Procedure conveys a list of components and service pro cedures that reflect the Delta 2 as it was configured at the time of this writing 10 3 10 ...

Page 2: ...1 to 13 in lbs LP Hose 50 to 60 in lbs Opening Effort IP 138 psi 9 5 bar 1 Leak with adjustment knob turned fully out clockwise 2 No leak with knob turned in counter clockwise 1 5 turns 3 Minimum effort with no leak 1 2 inches of H2 O or less Specialty Tools P N 40 9313 5 32 Allen Key P N 40 9510 In Line Adjustment Tool P N 40 3367 Poppet Holding Tool P N 40 9512 Modified 1 4 Open End Wrench P N 4...

Page 3: ...rrosion present on adjust ment shaft 2 Debris present inside knob 33 3 Debris or corrosion present on or inside adjustment spring 27 1 Tear in mouthpiece 2 Exhaust valve diaphragm 6 distorted or damaged 3 Demand diaphragm 3 distorted or damaged 4 Demand diaphragm washer 2 not present 5 Front cover 1 insufficiently tightened onto housing 6 Cracked or damaged housing 4 1 Remove and clean 2 Replace w...

Page 4: ... center and lift with a slight upward twist to remove Inspect the diaphragm to ensure it is supple and free of any tears corrosion or other distortion Discard if found 5 Depress and hold the lever arm 17 to remove the inlet coupling 12 in a counter clockwise direction using a 3 4 open end wrench Fig 1 6 Remove the o ring 13 from the inlet coupling 12 and inspect for any signs of decay Discard if f...

Page 5: ...o the tube during removal 15 Remove the o ring 25 from the adjustment tube 24 and inspect for any signs of decay Discard if found 16 Remove the balance shaft 21 by pushing it out of the adjustment tube using a cotton swab Examine the shaft and compare with new to ensure that it is not bent or distorted in any way Discard if distortion is found Remove the snap washer 22 by gently inserting a small ...

Page 6: ...sembly is needed either to replace the diaphragm or replace the exhaust tee cover remove the exhaust tee cap screws 7 with a 3 32 hex key Remove the exhaust tee cover 5 by lifting the bottom portion The top portion of the cover acts similar to a hinge Fig 8 25 The exhaust valve diaphragm 6 may now be removed by grasp ing it at the flange and pulling it straight out snipping the retainer stem if ne...

Page 7: ... with your finger tips until threading is started Fig 10 Then while still compressingthespring 16 withthepoppetinstallationtool insert a 1 4 nut driver through the open adjustment port of the hous ing 4 and turn the locking nut 20 further onto the poppet until 3 threads are showing beyond the outer surface of the locking nut Fig 10 insert Remove the tools CAUTION It is very important that a minimu...

Page 8: ...will damage the housing or other parts requiring their replacement 13 Install the adjustment knob 33 over the adjustment stem 29 and packing nut 32 Insert the adjustment knob cap screw 7 and tighten with a 3 32 hex key to a torque of 4 in lbs 14 Using a poppet installation tool push the poppet 15 into the housing to expose the washer 18 and spacer 19 inside the housing Place the forks of the lever...

Page 9: ...ry DO NOT over tighten 20 Secure the mouthpiece 9 onto the housing 4 with an all plastic noncorrosive tie wrap 8 positioning the locking tab of the tie wrap towards the hose Fig 17 NOTE Oceanic s patented Orthodontic Mouthpieces are designed to accommodate the natural overbite of the hu man jaw 21 Lubricate and replace the o ring inside the second stage coupling end of the LP hose Install the hose...

Page 10: ...sary use the In Line Adjustment tool to turn the orifice counter clockwise slightly out to initiate this airflow NOTE While pressurized the slotted blade of the In Line tool will be held away from the orifice and will therefore need to be pushed inward and held while turning in either direction Locate the slotted head of the orifice by touch before attempting any adjustment 3 Use the In Line tool ...

Page 11: ... range of adjustment by performing the following procedure A Turn the adjustment knob completely out counter clockwise A slight to moderate airflow should be present B Turn the adjustment knob completely in clockwise and fully depress the purge button This should initiate a slight airflow NOTE If airflow is greater or less than specified for each adjustment refertothetroubleshootingsectiontodeterm...

Page 12: ...004 O ring Balance Shaft 24c 4972 Tube Adjustment 25b 2 016 O ring Adj Tube 26c 4971 Pad Spring 27c 4589 Spring Adjustment 28c 6331 Follower Piston Spring 29c 6330 Stem Adjustment 30b 2 107 O ring Stem 31b 5054 Washer Thrust 32c 6332 Nut Packing 33c 6324 Knob Adjustment 34c 6322 Inlet Top Cover 6322 21 Inlet Top Cover Nitrox 35c 6329 01 Decal Blue 6329 11 Decal White 6329 18 Decal Yellow 6329 19 D...

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