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REPLACEMENT PROCEDURE FOR PARTS 

 

IT IS RECOMMENDED THAT ALL OCEANAIRE UNITS BE SERVICED 

BY A QUALIFIED AIR CONDITIONING SERVICE TECHNICIAN   

 

WARNING

TO AVOID INJURY, DISCONNECT UNIT POWER 

                         PRIOR TO SERVICING  

 

A. FAN MOTORS

 

1. Remove cabinet left-side panel (when looking at the front of the unit). 
2. Evaporator fan motor—disconnect evaporator motor wires from evaporator fan  
    contactor and fan speed rocker switch.  Condenser fan motor—disconnect condenser  
    motor wires from condenser fan contactor. 
3. 

For all model sizes 12, 18, 24, and 36,

 remove the screws securing motors and  

    inlet-ring to blower housings (all screws are external and visible), and remove blower  
    wheel-motor assembly.  Remove the blower wheel set screw and disassemble the blower  
    wheel from the motor shaft and remove the motor. 
    

For model size 60

 loosen blower wheel shaft set screw, remove the screws  

    securing the motor mount to the blower housing and then remove motor and mount.  
    Remove the motor from the motor mount. 
4. Install the new motor, reversing the removal procedure. 

 

 
B. THERMOSTAT (NO BATTERIES REQUIRED)

 

1. Pull up from the bottom of the thermostat to remove it from the mounting sub-base, by 
    gently prying up on the face plate in the slot at the base of the thermostat.  Make sure  
    small thermistor located in the bottom of the thermostat for temperature sensing is not   
    bent or damaged. 
2. To remove the thermostat sub-base, remove the 2 mounting screws and the 3 wires   
    (red/yellow/green or red/white/black).  Make sure the 3 wires do not fall into the  
    cabinet. Install sub-base by reversing removal procedure. 
 

C. TANK FULL LIGHT 

1.

 

To replace the Condensate Alarm Light on all models, disconnect the wires from the 

    lamp and bend the tinnerman clip retaining light and pull out.  
2. Install new light, reversing the procedure. 
 

D. CONDENSATE PUMP (ON ALL PAC60 UNITS, OR ON UNITS WHERE THE 
CONDENSATE PUMP KIT HAS BEEN INSTALLED) 

1. Open panel door to allow access for condensate pump service. 
2. Remove brackets securing condensate pump in base pan, or condensate tank tray pan. 
3. Disconnect pump wire leads at Molex connectors. Remove retainer clamp and tubing. 
4. Replace pump, install by reversing procedure. 
 

E. HIGH PRESSURE SAFETY SWITCH

 

1. Remove cabinet left hand side panel, or left rear side panel of size 60 models.

 

2. Remove flare nut that secures capillary to the refrigeration system high pressure side.     
    A Schrader valve is located in the discharge port, and allows removal without losing 
    the refrigerant charge. 
3. Remove two screws that secure high pressure switch.

 

4. Disconnect wire leads from compressor contactor and condensate pump safety switch. 
5. Install new High Pressure Control, reversing the procedure. 

 

To gain access to compressor and compressor run capacitor, remove left hand side panel.

 

17 

Summary of Contents for AIR BOSS PAC60

Page 1: ...ENGINEERING INSTALLATION AND SERVICE MANUAL PAC60 PAC12 PAC series Portable Air Cooled Spot Cooler Form EISM PAC 030115 Rev 1...

Page 2: ...RWARD This manual provides the user with basic details for the installation and operation of the OceanAire PAC spot cooler It is recommended to read and fully understand the instructions outlined with...

Page 3: ...r front of the unit while rejecting heat from the top of the unit The PAC models range in cooling capacities from 12 000 BTU HR to 60 000 BTU HR to satisfy most space cooling requirements The PAC seri...

Page 4: ...2 SPECIFICATIONS PAC...

Page 5: ...vinyl hose that allows for the removal of the condensate water to a drain The automatic pump is capable of a 20ft vertical lift to handle various installation requirements CONDENSATE ALARM LIGHT On t...

Page 6: ...uct directs the warm air away from the space allowing the evaporator air to cool the specific area ROOM AIR CONDITIONER When ducted properly the PAC can be used as a room air conditioner to cool an en...

Page 7: ...ug and receptacle details for all PAC models A DAMAGED LCDI POWER SUPPLY CORD MUST BE REPLACED WITH A NEW POWER SUPPLY CORD OBTAINED FROM OCEANAIRE AND NOT REPAIRED UNIT MODEL PLUG CONFIGURATION RECEP...

Page 8: ...EXTENSION CORD CAN BE USED PROVIDED IT IS RATED AT LEAST 50 AMPS 250 VOLTS WITH GROUNDING TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR LOAD FITTING FOR MODELS PAC3632 AND PAC6032 AN EXTENSION CO...

Page 9: ...ill make the tank easier to remove MAXIMUM WATER LEVEL 4 FROM TOP OF TANK CAUTION UNPLUG UNIT BEFORE REMOVING TANK TO ADJUST THE SET SCREW CONDENSATE SUMP TOP OF TANK WHEN PLACED IN UNIT SUMP DRAIN HO...

Page 10: ...ORIES NOTE PAC36 and PAC60 come with 16 duct flanges DUCT FLANGE CONDENSER DISCHARGE CONDENSER RETURN NOZZLE KIT ROUND FLEX DUCT SOLD SEPARATELY ROUND FLEX DUCT SOLD SEPARATELY EVAPORATOR RETURN AIR P...

Page 11: ...36 60 CONDENSATE PUMP KIT PC 1P 115V Models PC 2P 230V Models Not Required for PAC60 s CEILING PANEL KIT Includes Panel Duct Strap and Flange CK 12 Kit for PAC12 18 24 CK 16 Kit for PAC36 60 CK 12PL C...

Page 12: ...duct Note Drop ceiling spaces should be vented or large enough to handle the warm condenser air Check local codes to assure compliance If longer runs of duct are required table below lists maximum duc...

Page 13: ...scharge grille you can insert the nozzle kit into the opening without the use of tools Nozzle Kits Kit Voltage PC 1P 115V PC 2P 208 230V CONDENSATE PUMP KIT A plug in condensate pump kit is available...

Page 14: ...air plenum with a ceiling panel kit allow for a minimum separation distance of 2 feet between the unit discharge duct and the return air duct It is also recommended to direct the condenser discharge...

Page 15: ...iguration and application information DEP 10 for PAC12 transitions the return air opening to 10 inch round duct 2DEP 12 for PAC18 and PAC24 transitions the return opening to a 12 inch round duct DEP 1...

Page 16: ...ator discharge to a 6 inch diameter round duct 2DDA 10 for PAC1811 and PAC2412 converts the evaporator to a 10 inch diameter round duct 2DDA 16 for PAC36 and PAC60 models converts the evaporator disch...

Page 17: ...r proper NEMA receptacles refer to Electrical service plug configuration When using extension cords use the proper gauge cord and check cord voltage to the unit TIME DELAY FUSES CIRCUIT BREAKERS ARE R...

Page 18: ...g cycle Remember the set point must be lower than the room temperature for the unit to start The OUTDOOR and DAY NIGHT buttons are not used and do not affect unit operation This is a cooling only ther...

Page 19: ...bottom of the thermostat for temperature sensing is not bent or damaged 2 To remove the thermostat sub base remove the 2 mounting screws and the 3 wires red yellow green or red white black Make sure...

Page 20: ...be too high REMEDY Make sure set point is lower than room temperature You should see a snowflake designating that the thermostat is calling for cooling Note there is a time delay for the compressor CA...

Page 21: ...solution of warm water and detergent for 10 minutes Then rinsing them clean with hot water and shaking excess moisture from filter CONDENSATE PUMP Condensate pumps come standard on all size 60 models...

Page 22: ...S INTERIOR 20 Evaporator Blower Motor Evaporator Coil Control Box Condenser Coil Condenser Blower Motor High Pressure Switch Red button on back of unit Thermostat Filter Drier Condensate Pump PAC6012...

Page 23: ...21 PIPING SCHEMATIC...

Page 24: ...TCH NC NO COM O A CEAN IRE OPTIONAL CONDENSATE PUMP KIT PC 1P 115V OR PC 2P 208 230V INSTALL SAFETY SWITCH IN LOW VOLTAGE LOOP REPLACING CONDENSATE TANK FULL SWITCH 22 WIRING SCHEMATIC FOR PAC1211 PAC...

Page 25: ...23 WIRING SCHEMATIC FOR PAC6012...

Page 26: ...rt delay has timed out If the thermostat does not power up an electrical condition may need to be addressed Remove the control box cover and observe the LED on the phase monitor The LED signals the fo...

Page 27: ...oceanaire inc com CONDENSATE TANK FULL SWITCH NC NO COM Plug L15 30P OPTIONAL CONDENSATE PUMP KIT PC 2P 208 230V INSTALL SAFETY SWITCH IN LOW VOLTAGE LOOP REPLACING CONDENSATE TANK FULL 25 WIRING SCHE...

Page 28: ...ww oceanaire inc com CONDENSATE TANK FULL SWITCH NC NO COM Plug L16 20P OPTIONAL CONDENSATE PUMP KIT PC 2P 208 230V INSTALL SAFETY SWITCH IN LOW VOLTAGE LOOP REPLACING CONDENSATE TANK FULL WIRING SCHE...

Page 29: ...O A CEAN IRE www oceanaire inc com Plug L15 30P 27 WIRING SCHEMATIC FOR PAC6032...

Page 30: ...28 O A CEAN IRE www oceanaire inc com Plug L16 20P WIRING SCHEMATIC FOR PAC6034...

Page 31: ...ritten instructions or has been altered or modified in any way b Product that has been subjected to any abnormal power conditions such as loss of power power surges voltage irregularities such as brow...

Page 32: ...LLED For Technical Support or to locate a distributor for service parts contact OceanAire at 847 583 0311 or 1 866 GETAIRE 438 2473 Please indicate the Model Number and Serial Number of the unit to as...

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