Oasis Ace 650 Max Series Instruction Manual Download Page 18

18

MOTOR SHAFT SEAL REPLACEMENT

HYDRAULIC MOTOR REPAIR KITS

Ace M Series hydraulic motors are high efficiency pressure balanced gear motors.  The high efficiency 

design prevents replacement of some motor parts if damaged.  See Ace Form # HYD-M SERIES for 

a listing of available replacement parts.  The most common replacement part is the shaft seal which 

is listed in the table below for each motor model.  

Ace Motor Model

Used on Pump Models

Repair Kit

Ace EDP#

BAC-75-HYD-M16

FMC-650... & FMCWS-650...

RK-BAC-75-M

40138

BAC-75-HYD-M22

FMC-750F...

RK-BAC-75-M

40138

BAC-75-HYD-M25

FMC-750F...

RK-BAC-75-M

40138

BAC-75-HYD-M30

FMC-850F..., FMC-855F..., all -CD

BAC-75-M-FKM

40164

Step 10

Step 6

Step 4

DISASSEMBLY:

1. 

Wipe the motor with a clean cloth to remove dirt which could 

contaminate the motor.

2. 

Note port locations then remove hoses and external fittings.

3. 

Mark the motor section joints to indicate orientation of the motor 

components.  

4. 

Remove (4) motor assembly cap screws.  Motors with hex head cap 

screws require a 17 mm socket.  Motors with socket head cap screws 

require a 9.5 mm or 3/8” hex key wrench.  

5. 

Set motor on rear cover with shaft pointing up.

6. 

Remove front motor flange by pressing thumbs against shaft end while 

pulling up with fingers behind flange ears.  Take care to not disturb the 

other motor components.

7. 

Remove the housing seal O-ring and discard the old flange assembly.  

Inspect the motor shaft for grooving or scoring.  Moderate to severe 

damage in the sealing area may prevent proper sealing and require 

motor replacement.

ASSEMBLY:   (Note: Do not remove paper tube from seal.)

8. 

Place seal installation tool over splined shaft end.  Lubricate the tool 

and seal lips with clean oil.

9. 

Lightly grease housing seal O-ring and place into groove on rear of 

new flange.

10. 

Carefully place new flange/seal assembly over installation tool and 

press down slowly to body.  The tool will push the paper tube out.

Note:

  Take care to hold the flange level and push evenly on both sides 

of the flange.

11. 

Discard seal installation tool and paper tube.

12. 

Reinstall motor assembly bolts and tighten to 33 ft-lb (45 N-m) torque.  

Turn the shaft by hand to ensure the motor turns freely.

13. 

Reinstall external motor fittings.

Step 8

Step 11

A new motor seal was implemented in June 2015 for the RK-BAC-75-M kit.  

Please refer to Ace Pump Product Update 19

 for complete details.

A video of the seal replacement process is available here:  www.youtube.com/user/acepump

 

Summary of Contents for Ace 650 Max Series

Page 1: ...1 INSTRUCTION MANUAL MAX SERIES HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS WetSeal Technology OASIS T M...

Page 2: ...2...

Page 3: ...Seal Kits 18 Motor Shaft Seal Replacement 18 Motor Disassembly and Reassembly 19 Warranty 20 WARNINGS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure may penetrate the skin causing serious i...

Page 4: ...llowing are basic guidelines for proper pump mounting The pump should be mounted below the tank s allowing gravity to naturally fill the pump with liquid The volute should be oriented with the dischar...

Page 5: ...s A higher rate of 10 is suggested for wettable powders and materials difficult to keep in suspension See the chart below for common tank sizes Tank Capacity 5 10 500 gallons 25 gpm 50 gpm 750 gallons...

Page 6: ...pump is turned off External Motor Fittings Standard Fittings Inlet Adapter Restrictor Body BAC 80 10SAE 1 2 NPT Female Outlet Reverse Check Valve BAC 78 10SAE 1 2 NPT Female Optional Fittings special...

Page 7: ...ctor orifice for all 650 models Insert the orifice with O ring inside the adapter restrictor body in the motor inlet port Note Do not use restrictor for 750 and 855 pump models 2 Set Rabbit Turtle flo...

Page 8: ...the FMCWS 650 FMC 750F and FMC 855F pump models All pumps equipped with the Oasis WetSeal have a two year warranty PUMP MAINTENANCE 1 MAX series pumps are equipped with lubricated and sealed bearings...

Page 9: ...vel and pressure prior to startup Daily Check reservoir pressure If air must be added regularly spray soapy water around plugs seams and fittings of seal plate to check for leakage Reseal as needed If...

Page 10: ...ll impeller cap screw in shaft end to protect threaded hole 10 Press or tap non marring hammer shaft bearing assembly from impeller end until clear of stationary seal face in mounting frame 11 Use a s...

Page 11: ...installation tool over shaft Push rotating seal assembly over tool and shaft by hand until black polished face seats against stationary face in mounting frame Remove seal installation tool See illustr...

Page 12: ...seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller cap screw in shaft end to protect threaded hole 15 Press or tap non marring hammer shaft bearing assembly from impelle...

Page 13: ...bellows shaft and installation tool with clean barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in mount...

Page 14: ...eal to fly off without warning 13 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller nut on shaft end to protect threads 15 Press or tap non marring hamme...

Page 15: ...Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in...

Page 16: ...ithout warning 12 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 13 Install impeller nut on shaft end to protect threads 14 Press or tap non marring hammer shaft bearing...

Page 17: ...s Lubrication Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stat...

Page 18: ...shaft pointing up 6 Remove front motor flange by pressing thumbs against shaft end while pulling up with fingers behind flange ears Take care to not disturb the other motor components 7 Remove the hou...

Page 19: ...positions Use alignment pins and marked lines for reference Note All components must be reinstalled exactly as they were for proper motor function 6 Set assembly on back cover with shaft pointing up 7...

Page 20: ...on conditions such as 1 abrasive solution scratching the polished seal faces 2 chemical attack on elastomer or glue 3 thermal shock from running pump dry or improper priming 4 failure to flush chemica...

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